10 Modern Metal Fence Styles - Most Popular Choices
A beautiful and suitable decorative metal fence for your garden will make an objective statement! The perfect decision for metal fencing for your garden will be the one that will be functional and complement your style. This article provides some of the most popular choices among the modern metal fence styles you can use for your garden and make your home stand out in your neighborhood.
Best Applications for Modern Metal Fence Styles
You can use modern metal fence styles for various indoor and outdoor applications. Different ornamental metal fences are available to choose from and upgrade your home's interiors and exteriors. However, the primary applications for contemporary metal fence panels are:
- Garden Wall Art
- Facades
- Garden Fencing
- Oil or Water Tank Screens
- Backlit Features Enhancement
- Deck Privacy
- Interior Wall Design and Decoration
- Separating and Defining Outdoor Spaces
Why Should You Use Decorative Metal Fence Panels?
Generally, metal fence panels offer various benefits for homeowners. However, modern metal fence styles provide additional advantages with a more considerable array of beneficial characteristics. Professional architects and designers always recommend using decorative metal fence panels with contemporary styles as they know they can create an extraordinary appearance for their client's houses with these products.
Advantages of Modern Metal Fence Styles
- You can improve your home's outdoor privacy while offering aesthetics with modern metal fence styles.
- Ornamental metal fences provide protection against environmental elements. For example, during summer, metal fencing can be used to reduce UV light levels and heat.
- Modern ornamental metal fencing offers ventilation and shade.
- Modern metal fence styles will intensify the aesthetics of your interiors and exteriors.
- Modern metal fences are durable and do not require complex and regular maintenance compared to wood fences. Most modern fences, such as those made from aluminum composite panels, are corrosion resistant.
- Current metal fences are way more affordable than traditional materials such as brick walls and wood fences.
With modern metal fence styles, you can have contemporary-looking, safe, and creative interior and exterior designs while saving considerable money.
Let's See Which Modern Metal Fence Styles Are the Most Popular in Canada
Now that you know the advantages of decorative metal fence panels, let's take a look at the best modern metal fence styles that are very popular in Canada. Each type has its unique characteristics and offers a different appearance and feel to your home interiors and exteriors. However, it would be best to remember that you are not limited to these styles and designs.
1- Modern Metal Fence Styles with Iron
Modern metal fence styles made with wrought iron are one of the most popular fences in Canada and are alternatives to aluminum fencing. These fences offer ventilation while protecting your property.
Wrought iron metal fences are the most traditional fencings that are very durable and beautiful. Designers combine modern and traditional styles with wrought iron fencing, creating attractive fencing for your homes.
The only drawback of these decorative metal fences is that they involve repainting frequently. If you don't know which metal would be better for your home, learn more about aluminum vs. wrought iron metal fences.
2- Decorative Metal Fence with Gabion Wall Design
Another popular decorative metal fence in Canada is the gabion wall design, a retaining wire wall filled with stones. Most architects combine these fences with wood posts or panels for a more attractive and warmer feel.
In these modern metal fences styles, choosing beautiful stones such as large cobblestones or local rocks is crucial to give the area a unique appearance.
3- Decorative Fencing Idea with Climber Wall Style
One of the best ways to make your home look perfect during all seasons is using climber-wall decorative fencing. You can add plants and flowers to these modern metal fence styles. However, if you want to have plants on the fences, you need to ensure that they are sturdy enough to withstand their weight without causing problems.
4- Modern Metal Fence Styles with Horizontal Panels
If you want to make your home look as contemporary as possible by using modern metal fence styles, you need to consider using horizontal panels with dark colors. Dark-colored metal fences will look perfect next to the green lawn, matching modern architecture.
5- Mixture of Metal Panels with Bamboo Fence
You can use metal fences as frames for bamboo stalks. For this decorative metal fence, you will need a concrete base to anchor the panels. The combination of metal fences and bamboo stalks is a lightweight, beautiful fence that will let enough light come through and prevent dark shadows.
Bamboo has rich light green and straw hues that blend well in any modern or traditional backyard. This fencing is highly recommended if you have tropical plans or accessories in your garden.
6- Geometric Modern Fence Style with Metal and Solid Concrete
We recommend combining solid concrete with iron or aluminum fence panels if you want a modern metal fence style. Remember that in these ornamental metal fences, you must create a geometric pattern to make it look stunning.
Generally, you will use solid concrete for this style is gray with geometric gaps and lines. These gaps also allow air and light to pass through the fencing.
Although installing decorative metal fence panels is not that hard, these modern metal fence styles require professional installation.
7- Hand Made and Cheap Decorative Fences
You can create beautiful and modern metal fence styles with the simplest metal sheets and plates. One of the best ways to make custom, simple, and cost-effective modern fences is to cut sheet metals into equal and separate pieces and then use welding services to connect the panels.
8- Modern Metal Fence Styles with Horizontal Stained Panels
Most of the fences that are installed in gardens are constructed with vertical panels; however, horizontal metal panels are an interesting alternative. The secret to these modern metal fences is choosing the gap width between the panels.
9- Combination of Wood and Corrugated Metal Fences
When architects want to create modern building designs with a touch of classic and traditional styles, they combine metal and wood since metal is an industrial, modern, and cold material. In contrast, wood is natural and warm material.
The best thing about wood and metal fences is that they have the durability of metal and the aesthetics of wood. With this said, these modern metal fence styles are considered the most popular in Canada.
10- Simple Metal Fences
Sometimes the simple choice is the best. So, suppose you want to have a minimal and beautiful home. In that case, it is recommended to buy decorative metal fences that are as simple and minimal as possible to complement your minimalistic home design.
What are the Best Materials for Modern Metal Fences?
Manufacturers produce decorative and modern metal fences from various metals. Here are some of the best materials manufacturers use to provide durable and beautiful metal fencings.
- Aluminum
- Corten Steel Panels
- Wrought Iron
- Standard Steel
- Copper
- ACM Panels
Modern Metal Fence Styles with Aluminum
Aluminum is one of earth's most versatile, durable, and found metals. So, it is easy to make decorative metal fences with aluminum. These fences are incredibly durable, corrosion-resistant, and lightweight. The lightweight characteristic of aluminum fences makes their installation more accessible than other metals.
Metal Fencing with Corten Steel Panels
Corten steel, also known as weathering steel, is a unique construction material that forms a green patina when exposed to humidity and air over time. Decorative metal fences that are made from Corten steel can turn your garden into something extraordinary and attractive. These metal panels are popular since they do not need maintenance and offer a beautiful appearance.
Metal Fence Panels with Wrought Iron
As told, wrought iron fencing is a classic type of metal fencing, but it is still one of the most popular ones. However, maintaining wrought iron fences is considered hard, and since it has a classic appearance, it may attract people obsessed with traditional style fences.
Metal Fences with Copper
Among aluminum and Corten steel, copper is also a durable and long-lasting material that is perfect for modern metal fence styles. If you like your metal fencing to look special and unique, consider buying copper fences since they naturally form a greenish hue on their surface.
ACM Metal Fences
ACM panels or aluminum composite panels are one of the most modern construction materials which can be used for various applications, including cladding systems and metal fencing.
Aluminum composite panels are the most recommended materials for modern metal styles since they have a protective layer, are lightweight, versatile, fireproof, and have many other beneficial characteristics. Installing aluminum composite metal fences is very easy since they are one of the fewest materials considered zero maintenance.
Welding Stainless Steel Tubing - Simple and Practical Guide
Stainless steel is one of the most popular industrial metal materials due to its various advantageous characteristics. One of the best characteristics of stainless steel is its corrosion resistance making it the perfect choice for most critical tube and pipe applications. However, steel does not dissipate heat like other metals such as aluminum or mild steel, and poor metal welding methods will decrease its corrosion-resistant characteristic. For example, applying too much heat input and utilizing inappropriate filler materials are two common mistakes. So, as professional metal welders in Canada, we must help others improve their skills, and with this guide, you can learn welding stainless steel tubing basics.
The following techniques and tips are the best practices for welding stainless steel tubing and pipe and can improve results while ensuring that the metal maintains its beneficial characteristics. Furthermore, upgrading metal welding services can deliver productivity.
If you are new to welding systems, we recommend you reading Metal Welding Guide for Beginners.
Select a Low-Carbon Filler Metal for Welding Stainless Steel Tubing
Selecting filler metal for controlling carbon levels in stainless steel welding is crucial. The filler metal utilized for welding stainless steel tubing and piping enhances the weld properties and meets the client's requirements.
Remember that you need to look for a filler metal with an "L" designation such as ER308L since they provide lower maximum carbon levels helping the steel retain corrosion-resistant characteristics in low-carbon alloys.
It is crucial to avoid filler metals with an "H" designation since they have higher carbon content and are designed for projects requiring strength at high temperatures.
For welding stainless steel tubing and piping, choosing a filler metal with low trace or tramp elements is crucial. Tramps are residual elements in the raw materials used to make the filler metal which can affect steel's corrosion resistance characteristic.
Pay Attention to Metal Weld Preparation
Stainless steel is susceptible to heat input. So, joint preparation and proper fit-up are crucial in controlling the heat to maintain steel's properties.
You need to add more filler metal and hold the welding torch longer in one spot if there are gaps or uneven fit-up between the parts. This will cause heat buildup in the focus point resulting in overheating the part. Poor fit-up can also cause other challenges, such as harder bridging between the gaps. So, for welding stainless steel tubing and piping, you must ensure the fit-up is perfect.
Moreover, cleanness is essential for the stainless steel welding process since minor contaminants or dirt in the joint can reduce the final product's strength and corrosion resistance characteristics.
Control Sensitization With Temperatures While Welding Stainless Steel Tubing
Sensitization is the primary cause of corrosion resistance reduction in stainless steel products. Sensitization can occur when cooling rates or weld temperatures fluctuate too much.
If you want to prevent sensitization, you need to be precise with selecting the filler metal and controlling heat input. Although it is essential to choose a low-carbon filler for welding stainless steel tubing, carbon is needed to provide strength in some cases.
You can minimize the time that the heat-affected zone and the weld are held at higher temperatures. This will decrease the heat buildup.
Understand How Metal Welding Methods Impact Corrosion Resistance Steel
Using the gas metal arc welding method (GMAW) is the traditional way of welding stainless steel tubing and pipes. However, some of the current metal fabricators use wire welding processes. For the stainless steel welding process, it is crucial to understand how various shielding gases can affect the steel's corrosion resistance characteristics.
Metal welders use a mixture of argon and oxygen, argon and carbon dioxide, or three-gas mixtures when welding stainless steel tubing with the GMAW method. Using pure argon with GMAW is not recommended.
Consider Using Different Processes for Welding Stainless Steel Pipes and Tubes
Using modified short-circuit GMAW processes for the root pass eradicates the back purge in specific stainless steel applications. Pulsed GMAW can follow the RMD root pass or flux-cored arc metal welding fill and cap passes, saving time and money compared to the GTAW stainless steel welding method.
The pulsed GMAW welding stainless steel tubing process creates a shorter arc length, narrower arc cone, and lower heat input level than conventional spray pulse transfer. Since this stainless steel welding process is a closed-loop, arc wandering and deviations in tip-to-work distances are eliminated. This delivers more straightforward welding pool control for in-position and out-of-position stainless steel welding.
Complete Metal Welding Guide for Beginners
Metal welding services are among the most needed metal fabrication systems in almost every industry, including outer space, ocean, construction, transportation, etc. So, the demand for learning this metal fabrication method grows day by day. If you are one of the talented people who want to learn to weld and seek a place to get the knowledge, you should read this article. This complete metal welding guide will teach you everything you need to know about the process, equipment, and applications. This guide is perfect for DIY welders and people interested in pursuing these metal fabrication services as a career.
What are Metal Welding Services?
Every metal welding guide should explain the process and how it works. Many manufacturers and professional metal fabricators in Canada use metal welding to create industrial products for different applications.
Metal welders create products by joining two pieces of metal with other molten material or melting the metal surface and then joining them. Although this metal fabrication method sounds simple, there are many techniques you can use to complete the job.
The most common method or class is metal arc welding which is the best for starters who want to learn this practical metal fabrication system.
Arc metal welding is a primary category in the metal fabrication industry, and it encompasses many methods, including:
- Stick Welding
- Metal Inert Gas (MIG) Welding
- Tungsten Inert Gas (TIG) Welding
In this complete metal welding guide, you will learn the basics of all methods above.
Stick Metal Welding Guide
Stick metal welding systems are also known as shielded metal arc welding or SMAW. They are among the most traditional and commonly used techniques in the industry due to their simplicity.
Unlike MIG and TIG metal welding systems, stick welding is suitable for outdoor applications since it is not affected by the wind.
Stick Metal Welding Basics
The stick metal welding process creates an electric arc between the metal electrode and the workpiece. The electrode current melts the electrode and forms a weld pool on the workpiece.
Welding electrodes have flux coating, which guards the weld pool against contamination or corrosion after it is melted. In MIG and TIG methods, a shielding gas is used to protect.
The electrode's flux melts and forms a slag layer over the bead, and it should be chipped off once the weld is cooled down.
Advantages of Stick Welding Method
A complete metal welding guide is not completed without the advantages and disadvantages of each method. Here are the primary benefits of the Stick Metal Welding method.
- Stick welding is portable.
- You can use this method on thick metal pieces.
- A Stick metal system is not heavy, and you can easily transport it to other locations.
- You don't need a wire feeder or any other equipment.
- If you want to practice a metal welding guide or do the job in outdoor areas, the stick method is the best.
- Learning stick metal welding is more straightforward than the TIG method.
- You can perform this metal fabrication system on every metal surface.
Stick Metal Welding System's Disadvantages
Here is the list of the main disadvantages of the Stick metal welding system that you need to know.
- Although it is easy to learn stick welding, this metal fabrication method requires greater skill levels for professional jobs than MIG since you need to keep the electrode at a certain distance from your workpiece.
- The Stick metal welding method generates a lot of spatter and slag, creating some challenges for you.
- Your work efficiency may decrease since you will need to clean the slag.
- Stick welds are not as high-quality as TIG welds.
Metal Welding Guide for Stick Setup
Setting up your stick welder is an easy task since the system itself is simple compared to other welding methods.
Remember that the polarity setting is influenced by the electrode type you use for the project. So, make sure to double-check whether DC+/DC-/AC is involved.
We recommend beginning with a 6013-electrode using DCEN on a steel metal sheet with a considerable thickness for practicing this metal guide.
Apply Your First Weld With Stick Method
Set up your welding according to the manual, and double-check to see if all settings are accurate.
After you set up the welding system, you can position some scrap metal plates or pieces with a suitable thickness to create your first butt weld.
Since you will need experience creating high-quality welds with the Stick metal welding method, we recommend you practice this method on scrap steel pieces and then go for real projects.
The most challenging part of learning this metal fabrication method is a striking electrode to create an arc. You can master this stage with constant practice.
MIG Metal Welding Guide
MIG metal welding is another metal fabrication method that is also known as Gas Metal Arc Welding or GMAW.
MIG is one of the most popular metal welding systems since it is the easiest method for newbies. It is perfect for home repair projects and welding auto parts. Additionally, manufacturers use this welding method to produce various building materials such as decorative metal fences.
This method is generally used for joining low-alloy steels. An arc is generated between the workpiece and the wire electrode in the MIG metal welding system, which melts the electrode and creates the weld joint.
You can feed the wire electrode with an electrode gun quickly and accurately. The electrode gun is linked to the welding machine. Additionally, the electrode gun releases-controlled amounts of shield gas to protect the weld pool from corrosion.
The Advantages of MIG Metal Welding System
Like other metal welding systems, MIG welding offers various benefits for the welders, which are:
- Productivity: The primary benefit of the MIG metal welding system is its high productivity and low clean-up requirements. You do not need to replace electrodes in this system. So, MIG is a more productive welding method than the Stick system.
- Low Costs: You can purchase a good MIG welding machine for less than $480. There are various MIG machines that you can choose for your job. Then, spend a small amount on wire electrodes and gas to start this welding method.
- Simple Learning and Installing: Anyone can start learning MIG welding techniques since it is easier than other methods. So, MIG is the best choice for DIYers or home welders. You can set up your system in a few minutes and start your fabrication.
- High Quality: The result of the MIG welding system is clean and reliable. The welder does not have to chip away slag, and the weld is very accurate since welders use both hands to control the welding gun. The MIG system allows you to change the feed rate easily by adjusting the voltage offering a flexible and versatile process.
Metal Welding Guide for MIG Techniques
There are two techniques that you can use for MIG metal welding. Here is the metal welding guide for MIG methods.
- Forehand Technique
- Backhand Technique
You need to push the weld using your forehand in forehand. You will have to place the welding gun at a 10-degree angle for the best results. Remember that the electrode should face the direction you want to weld.
In the backhand or pulling technique, you will move the weld gun toward your body with your backhand. You should use the same angle as the forehand technique.
TIG Metal Welding Step by Step
The last method of this metal welding guide is tungsten inert gas welding which is called the TIG. In this method, the welders use a tungsten electrode to create an arc that heats the workpiece to its melting point.
You should direct the shielding gas at the weld pool to keep it safe from environmental threats. The TIG metal welding system is known as the highest quality method.
However, since you will have to hold the TIG torch with one hand and feed the filler substance with your other hand, it could be the most challenging method for you.
The tungsten electrodes used in the TIG metal welding method are non-consumable. Additionally, this is a versatile welding method since it is perfect for various metals, including stainless steel, nickel, aluminum, copper, magnesium, gold, etc. Most manufacturers use TIG welding for modern materials such as an aluminum composite panel.
Since this welding system does not rely on flux substances, there will be no danger of corrosion created from the flux. Additionally, there will be no slag which will offer you an efficient working process.
If your project requires a perfect appearance, it is better to use the TIG metal welding method to create clean welds.
Metal Welding Guide for TIG Techniques
The TIG welding system can be done in two modes:
- Automatic
- Semi-Automatic
In the semi-automatic method, you will configure gas flow and the current setting and then control the filler rod and the electrode.
In the automatic TIG welding system, you will configure the arc length, flow rate, filler rod position, and travel speed.
How to do the TIG Welding?
First, you need to turn on the gas flow from the cylinder. You can regulate the gas flow by the valve which is located on the torch. Hold the welding torch above the welding area and remember not to touch it.
Press the foot pedal and develop the arc between the workpiece and the tungsten electrode. With this, you will melt the filler substance and create the weld pool on the metal piece. After the weld pool is solidified, the weld joint will be created.
Aluminum vs. Wrought Iron Metal Fence
Decorative metal fences and privacy screens are inseparable components of any house or commercial facility. With decorative fences, you make your facility a safer and more beautiful place for living. You can use these essential components for various purposes, such as gardens, entrances, and even windows. Privacy screens and metal fences are made with various materials. Two of the most common fencing materials are Aluminum and Wrought Iron Metal Fence. Now, which one is better for you? Are there any differences? Yes, there are, and you will know all of them in this article.
Wrought Iron Metal Fence Facts
Ornamental metal fences that are made from wrought iron are heavy metal fencing materials that are made up of gauge square tubing for their vertical pickets and feature punched channels on their horizontal rails.
If you are obsessed with traditional style and heavy-duty metal fences, wrought iron fences are the best for you. This strong fencing is excellent for facilities that require high-security settings, and it is perfect to be installed if you expect much wear.
Decorative metal fences that are made from wrought iron are stunning. These fencings are available in different sizes. However, they are typically wider than other materials, including aluminum composite decorative fences.
Wrought iron fencings typically come in a black powder coating and finish, and they require a bit of maintenance. The only drawback is that these metal fences will eventually rust over the years due to the outside environment exposure.
Advantages of Wrought Iron Metal Fence (h3)
- Wrought iron decorative metal fences are perfect for facilities that require high-security levels.
- Wrought iron ornamental fences are very sturdy and can last long.
- Manufacturers can forge wrought iron easily and make beautiful decorative metal fences.
- Wrought iron fencings can be used for various applications and usages.
- Wrought iron fences work best when installed on flat terrain.
- Iron metal fences can be ordered in various sizes.
- Wrought iron metal fencing is perfect for extensive gardens.
- You can create a classic or modern appearance for your home with wrought iron decorative fences.
- This metal fencing does not require complex maintenance.
Aluminum Metal Fence Facts
Aluminum fences are available in multiple grades allowing you to choose the suitable metal fence for your home among several fencing grades. It would be best to select the rate equivalent to your security needs. Higher grade aluminum metal fences are better for facilities that require security.
Most aluminum decorative metal fences that are used for residential facilities come with standard vertical pickets and horizontal rails sizes. So, you can use these decorative metal fences in particular applications. However, another aluminum fencing is made from an aluminum composite panel, which manufacturers produce in various sizes and can be used for almost every application in your home. Additionally, depending on your home's security requirements, you can order aluminum fences with custom heights.
Aluminum metal fences are lightweight, and installing them is more accessible than wrought iron fences. These decorative metal fencings come with a powder-coated finish, and they do not rust, crack, chip, or even peel. However, most suppliers offer aluminum fencing with a limited lifetime warranty.
Benefits of Aluminum Metal Fences
- Aluminum metal fences offer an easier installation process compared to other decorative metal fencings.
- With a bit of experience and skillset, you can install them with a DIY approach.
- Aluminum metal fencing provides the beauty of wrought iron metal fences while also offering lower costs.
- If you want your home's fencing to be completely customized, aluminum fences are the best choice.
- Most manufacturers and suppliers provide aluminum metal fences with various color and texture options. With these options, you can create a garden fence that will add greater visual appeal.
- One of the most significant benefits of aluminum metal fences is that repairing them is extremely easy.
- You can easily replace aluminum metal fences since they are lightweight.
- Since aluminum is a flexible metal, manufacturers can use different metal fabrication methods to create the most beautiful fencings.
- The best advantage of aluminum fences that makes them one of the most wanted materials in the construction industry is maintenance-free.
If you want to order or buy decorative metal fences, you can contact us through our email or phone number, and we will help you choose the best material for your garden or entrances.
5 Best Materials for Metal Railings
One of the essential parts of any residential and commercial building is its staircases which require railing and handrails. Reliable contractors choose and use the best materials for metal railings to ensure the bars work and are expected and provided the required protection.
Although protection is the primary function of metal railings, everyone wants to improve their building's aesthetics. So, you should choose decorative railing material that can be both beautiful and functional.
This guide will introduce you to the best materials for metal railings, perfect for commercial and residential facilities. These materials are:
- Aluminum Metal Railings
- CORTEN Steel Railing (Exterior Staircases)
- Steel Railing
- Wrought Iron
- Brass Metal Railings
Advantages of Metal Railings
Unlike traditional railing materials such as Glass, PVC, and wood railings, the best metal railings offer a vast array of advantages, making them the most wanted materials for privacy and safety components of a house or building. Another privacy product that every facility should have is the decorative metal fence. Metal fence materials are similar to metal railings, and their benefits are almost the same.
- Metal handrails facilitate the construction of lightweight and small sections to suit the purpose.
- Metal handrails are incredibly durable and can withstand harsh weather conditions.
- Most metal railing materials do not rust or corrode like wood.
- You can order custom design railings with metal materials.
- Metal fabricators can make them with different methods, including metal welding services.
- Metal is the better choice compared to wood and PVC for exterior applications.
- The most significant advantage of metal handrails is their lower maintenance cost. You can clean them by just wiping them with a wet cloth.
- Manufacturers apply special powder coating to the metal railing surface to increase its lifespan up to 30 years.
Metal Railings Materials
Now that you know the primary advantages of metal handrail materials, it is time to know them individually.
Aluminum Metal Railings
Aluminum is a metal material that is widely used in commercial applications due to its naturally occurring characteristics and lower density compared to other metals. Manufacturers use these materials to produce various construction materials, including claddings such as an aluminum composite panel.
Due to the various advantages of aluminum, you can find aluminum metal fences and railings with different designs and styles on the market. Aluminum railings are resistant to corrosions and rusting without requiring any additional treatment.
Since these metal railings are lightweight, installing them is more accessible than other materials such as steel. The combination of the benefits of aluminum makes it the ideal choice for handrails.
CORTEN Steel Railing
CORTEN steel is one of the trendiest metal materials in the construction industry because of its unique appearance and advantages. This particular metal forms a natural oxidized layer with a beautiful color scheme.
CORTEN steel claddings and railings are widely used in locations with higher humidity levels. With these weathering steel metals; you do not need to worry about maintenance or applying extra protective layers.
Steel Metal Handrails
Although steel is one of the most traditional metal materials in different industries, it remains one of the most popular and widely used metals in construction applications.
Steel is a rigid material, and it is a lot denser than many other materials used in commercial and industrial applications. Due to the versatility of steel, manufacturers can produce various products and systems using this metal.
Steel is one of the best materials for metal railings, but it has its drawbacks. For example, one of the main disadvantages of steel is that it is prone to rust. So, it is better to use CORTEN steel for exterior applications.
Wrought Iron Railing
Wrought iron is a practical alloy of iron with very little carbon. Although this metal is not manufactured for large-scale applications, it is still used for railings and fences that need a classic appearance.
You can use wrought iron railings for outdoor and interior staircases in commercial and residential buildings. When you want to create a dramatic look, wrought iron is the best choice for you.
Brass Metal Railings
Brass is also a perfect choice for decorative and functional metal railings in high-end residential, entertainment, and industrial facilities. This particular metal offers a traditional look, but you can also use it for ultra-modern architectural projects.
Brass is a wear-resistant material. However, a polished brass metal railing will require regular maintenance, while solid brass will form a beautiful patina after years.
Learn Laser Cutting - Beginner to Advanced Guide
Laser cutting is one of the most excellent industrial fabrication methods manufacturers use to create different products out of various materials. They use laser cutters to produce things from simple boxes to graphical engraving details into metal, wood, and other materials. If you are here, you want to learn laser cutting and create functional products with it.
In this brief yet complete guide, our experts will explain the process and how you can learn laser cutting. You will also know which materials are the best for practicing if you want to learn laser cutting systems and how to get access to a laser cutting machine.
If you want to learn laser cutting on sheet metal or pipes specifically, we recommend reading our ultimate guide on metal laser cutting.
To Learn Laser Cutting, You Should Know Laser Cutters
If you want to learn laser cutting systems, you should know the cutting machine. Laser cutters are computer-controlled machines that utilize a laser beam with a high energy level to precisely engrave or cut different materials.
The laser beam is focused and amplified light that causes the metal or wood to burn, vaporize or melt locally. When you learn laser cutting, you should know that the machine you choose depends on the material you want to cut.
There are different types and machines of laser cutting systems that you can use to fabricate metal and wood. However, since CO2 lasers are the best choice if you want to learn laser cutting from beginner to advanced, we mainly focused on this type.
How Does the Laser Cutting Machine Work?
If you want to be a professional metal fabricator, you should know how laser cutting machines work. In CO2 laser cutters, the beam is generated in a tube filled with the gas.
The machine consists of mirrors and lenses that direct the laser beam to the head. Then the beam is focused on the workpiece surface. The laser head is moved by electrically controlled motors to engrave or cut your desired shape into metal or wood.
When the laser beam hits the material's surface, a small area is heated in a short period, causing the material to vaporize, melt or burn.
Learn Laser Cutting to Do Various Fabrications
Generally, you can do three primary fabrications with a laser cutter after you learn laser cutting, which are:
- Cutting
- Engraving
- Marking
Learn Laser Cutting to Cut Metal or Wood
You can use high-power laser beams to cut through metal or wood. Although you can cut materials with other methods, laser cutters do the job precisely. However, the appearance of the cutting edges mainly depends on the fabric.
One of the best examples of cutting metal with laser cutters is creating decorative metal fences with laser cutting machines.
Laser Cutters Can Engrave Materials
You can learn laser cutting to remove parts of your workpiece's surface and create beautiful designs or logos on the material. This is called engraving.
Laser Cutting is Also Used for Marking
Marking is another way of using laser cutting machines, and it means changing the color of the materials without removing a piece.
You should apply the marking solution on the surface of the metal, and after it dries, you will have to perform the engraving. The heat from the beam bonds the solution to your metal's surface and creates a permanent mark.
How to Get Started With Laser Cutting Systems
So you want to learn laser cutting and produce your design? Follow the steps below.
Get Access to a Laser Cutter to Learn Laser Cutting
Most of you think that you need to buy a machine to learn laser cutting. However, this is not true since many other options are available for you. You can look into:
- Marketspaces
- Schools, Colleges, Universities
- Laser Cutting Services
With What Materials You Should Start Learning Laser Cutting Methods?
Most laser cutting machines (mainly CO2) can cut and engrave various materials. However, there are some materials that you cannot fabricate with laser cutting machines since the beam cannot cut through them or generates toxic gases. Additionally, never try to learn laser cutting on flammable materials.
The best material to start laser cutting is aluminum. When you start being good at it, you can try cutting aluminum composite panels.
How to Create a Design for Laser Cutting Application?
Modern laser cutters work similar to printers, and they come with drivers that can convert images from a computer into a format that the machine understands.
Aluminum Composite Fencing - Pros and Cons
The aluminum composite panel is a modern construction material that you can find in most the current buildings. Architects utilize these valuable materials for various purposes, including cladding systems, interior designs, fencings, gates, etc. In this article, you will learn everything about aluminum composite fencing, including its pros and cons.
What is a Metal Fence?
Adding metal fences or privacy screens to your backyard or front yard can change your facility in various ways. They will increase the security and privacy of your facility and improve your home's aesthetics.
If you want your home to look beautiful while safe, you should buy a decorative metal fence that is perfect for this purpose. Modern manufacturers create aluminum composite fencing that is suitable for decorative purposes.
Note: Decorative metal fence panels applications are not limited to just garden safety. Learn more details about these essential components in the link below:
Everything About Decorative Metal Fence Panels
Pros of Aluminum Composite Fencing
The advantages of aluminum composite fencing outweigh its cons. So, generally, using aluminum composite fences for your homes is recommended. However, if you know their primary benefits, you will be sure about your choice for your decorative metal fences.
Aluminum Composite Fencing is Very Durable
When it comes to durability, aluminum composite panels are number one in the market. So, aluminum composite fencing is also durable and can last long.
This metal fencing offers terrific durability. High-quality aluminum fences last more than 30 years. Additionally, you can order composite fences that are combined with wood and plastic that possess extra rigidity.
It is Easy To Maintain Aluminum Fencing
The best characteristic of aluminum composite fencing is that it requires little maintenance than other metal fences. ACM is not prone to corrosion and rotting. Meaning that you do not need to apply any additional glazes, finishes, or coatings.
Aluminum metal fences are also resistant to insects. With these modern metal fencings, you do not need to worry about insects eating your bars.
Note: If you want to clean your aluminum composite fencing, you should occasionally power-wash it with water.
Decorative Metal Fences with Aluminum are Aesthetically Pleasing
If you want to create a modern appearance for your homes while providing security, aluminum is the best choice for decorative metal fences. With aluminum composite fencing, you can create beautiful, minimal, and contemporary exterior designs for the facility.
Additionally, with the combination of wood, you will have the beauty of natural timber while benefiting from the durability of aluminum fences.
It is Easy to Install Aluminum Composite Fencing
Since aluminum composite materials are lightweight, installing them is more straightforward than other materials such as steel.
This characteristic of aluminum composite fencing will help you complete the installation in a shorter period.
Fabricating Aluminum Panels is Easy
Metal fabricators can utilize various fabrication systems to produce aluminum composite fencing since they are flexible materials.
Two of the methods that can be used for producing decorative metal fences are:
Cons of Aluminum Composite Fencing
Although aluminum composite fencing is advantageous material for garden safety and aesthetics, it has its drawbacks. Here are the primary disadvantages of aluminum fences:
Aluminum Composite Fencing is On the Expensive Side
Since aluminum composite is three-layered metal material, it can be more expensive than other metal fences. Although it is not as expensive as materials such as iron, it is more costly than vinyl, CORTEN steel, and chain link.
However, since aluminum composite fencing does not require regular maintenance, it can decrease your money expenditure over time.
Some Aluminum Fencings Tend to Fade
Some aluminum fencings may lose their aesthetic over time, especially if they sport a dark shade of gray, brown, or black. The problem is that when the color starts fading, you will either have to replace the fences with new ones or repaint them. Either way, it can cause you extra costs.
Other Materials for Metal Fencing
Although aluminum composite fencing is considered the best decorative metal fence material, other materials can be used for producing ornamental metal fences.
The metal materials are:
- CORTEN Steel
- Wrought Iron
- Galvanized Steel
Each material offers its unique benefits while also having drawbacks. If you need more information about decorative metal fences and their options, contact Profelez. Our friendly support will help you decide the best material for your home's fencing and privacy screens.
CORTEN Weathering Steel Grades and Specifications - Best Guide with Details
Building contractors, construction companies, and architects utilize various materials to create beautiful and durable buildings for you. Current building designs feature different metal parts. For instance, metal claddings are commonly used in construction projects. Manufacturers offer various cladding systems, including aluminum composite panels, steel siding, copper, etc. One of these functional materials is weathering steel, which has unique features and characteristics. In this article, you will learn about the available CORTEN weathering steel grades and their specifications.
What is Weathering Steel or CORTEN Steel?
CORTEN Steel, or weathering steel, is one of the current most popular metal materials that is used in the building industry for different applications and purposes. This particular metal naturally forms an oxidized finish with orange accents, making it highly desirable for architectural applications.
CORTEN Weathering Steel is a group of steel alloys that have been developed over time to help designers and architects create beautiful and long-lasting buildings.
Weathering steel is highly resistant to corrosion, making it the best material among other steel alloys. This characteristic of CORTEN steel is because of its rustic layer that is created after being exposed to humidity and air over the years.
Additionally, with the CORTEN weathering steel grades, you do not need to worry about maintenance and painting during its lifespan, extending to more than 40 years. In a simple way, weathering steel panels rust, and the rust layer creates a beautiful protective coating for your cladding system.
Best CORTEN Weathering Steel Grades
Metal materials manufacturers produce various CORTEN weathering steel grades that have different specifications. The best ones for ASTM specifications are:
- A588 CORTEN Steel: Mostly used for cladding systems and structural shapes, plates, and bars.
- A242 Weathering Steel: Perfect for covering steel plates through 4 centimeters in thickness.
- A606-4 CORTEN: This weathering steel grade also covers steel sheets and coil.
- A847 Steel: This grade is used for weathering steel tubes and pipes.
- A871-65 CORTEN Weathering Steel: This grade also covers steel plates with a 65ksi minimum strength of yield.
Advantages of CORTEN Weathering Steel
Let us tell you the advantages of CORTEN weathering steel panels that make them the perfect material for your next project.
CORTEN Weathering Steel Grades have Extensive Appeal
The corrosion-resistant characteristic of weather-resistant steel allows it to be used unpainted in all structural and architectural projects.
CORTEN is a Low-Maintenance Steel
The only maintenance that CORTEN steel requires is periodic inspection and cleaning, ensuring the structure performs the way it should. This steel is perfect for buildings that need minimum disruption.
Cost Benefits
Since weathering steel grades do not need additional paints or repainting during their lifespan, they decrease your material cost. Additionally, you do not need to spend money on labor or energy to clean them due to their low maintenance characteristics.
With CORTEN steel cladding panels, you will add value to the house. So, buying and using weathering steel is a perfect investment you can make.
CORTEN Provides Construction Speed
Since installing weathering steel panels is more straightforward than regular steel cladding systems, the construction time is lessened with these metal materials.
Weathering Steel Grades are Attractive
CORTEN Weathering steel's unique and attractive appearance with its natural rustic finish blends perfectly with its surroundings and environment. The best thing about these weather-resistance steel panels is that their appearance even improves with age.
Weathering Steel is a Safe Construction Material
Health and safety problems are eliminated with weather-resistant steel panels since they are fire-proof and do not need to be painted with synthetic materials.
High-Temperature Advantages
CORTEN Weathering steel can decrease the oxidation loss of the standard steel panels at a temperature above four hundred degrees Celsius. At these temperatures, a beautiful patina forms on the panel's surface. However, the performance improvement of weathering steel depends on the environmental conditions and heating cycle.
Can You Weld Weathering Steel Grades?
You may wonder if you can use CORTEN Weathering Steel grades for complex designs since your result will need a metal fabrication procedure. One of the most required fabrication systems is metal welding services. This fabrication method uses heat to melt and attach to pieces of metal. But, can you weld CORTEN steel tubes, pipes, or panels?
The answer is yes. Metal manufacturers can weld weathering steel by using the same flux combination as its grade so that the tensile strength of the welding rod or wire is consistent with the strength of the weathering steel.
The typical tensile strength of weathering steel grades is 68 to 78 KSI. SO, we recommend only welding A606-4 or A588 COREN steel grades together.
Note: Welding weather-resistant steel to other metal materials can react differently with other grades.
Can You Apply a Clear Coat to the CORTEN Weathering Steel Grades?
If you really want to apply a clear coat to your weathering steel panels, you should do it after the A606-4 and A588 have a perfect rustic or patina formed on the steel sheets.
If you apply it before the naturally generated rustic finish on the CORTEN surface, you should expect your clear coat to take off the patina or rustic finish.
Applying a clear coat to A606-4 and A588 weathering steel grades will change the color of your panel's surface due to the additives that exist in your clear coat.
Unfortunately, we do not have any specific recommendations on materials for clear coating. So, it is better to check your local paint store and get their guidance since they are experts when it comes to different coating materials.
How Long Will It Take to Develop the Rustic Finish on CORTEN Steel?
We cannot give you a specific timeline on how long the complete rustic or patina finish will take to form since multiple factors affect getting the orange-brown oxide finish. Those factors are:
- Environment
- Moisture
- Weather
- Humidity
However, it is good to know that A606-4 weathering steel grade develops the finish faster since it can go through dry and wet cycles. When this CORTEN grade gets wet, it starts forming the orange-brown oxide, and after it dries from the moisture, the natural rust will begin to develop into the panels.
Note: If you want your steel panels to form the rustic finish faster, there are some natural solutions that you can repeatedly apply to assist your steel in developing an attractive patina. For example, you can rinse your CORTEN cladding panels with water on a sunny day to create extra humidity.
How Long Will Your CORTEN Steel Last?
One of the reasons that made CORTEN steel a desired architectural material in the modern world is that it can last for a long. However, there is no exact answer to this question since it primarily depends on the environment and its installation process. For example, sealing CORTEN steel can extend its life span or decrease it.
Most of the construction projects that use bare cold-rolled weathering steel will last more than forty years without having any problems. Today's manufacturers produce CORTEN steel panels that can even last longer than common ones.
Additionally, metal panels suppliers offer thin and thick weathering steel panels. If you want to increase the lifespan and longevity of your CORTEN panels, you should opt for heavier gauge sheets.
Does the CORTEN Steel Rusting Stop?
One of the exciting facts about CORTEN Weathering Steel is that it never completely stops rusting and developing patina. The process of creating a patina starts after you install the CORTEN panels. They eventually decrease and generate that point on the finish, acting as the protection layer for the main metal panels. As told, this layer prevents the boards from corrosion.
Research and laboratory analysis of the rust film formed on the weathering steel has shown that the alloying elements in the steel panels produced insoluble compounds that obstructed the pores at the interface. Hence, it never stops regenerating the rust.
With this said, your facility will always experience improvements in aesthetics and make it uniquely stand out in your neighborhood.
Can You Use CORTEN Weathering Steel for Decorative Applications?
One of the essential things about metal panels and materials in the construction industry is that they can be used for creating decorative elements in your home.
Since Corten Weathering steel is resistant to corrosion, safe, beautiful, and can last long, it is perfect for decorative applications such as gates and privacy screens.
Modern manufacturers offer beautiful decorative metal fence or ornamental metal fence panels that are made with weathering steel, and you can use them for your gardens and driveways or gates. So, with weather-resistant steel, you will create a beautiful and safe place for you and your family to live.
5 Best Ornamental Metal Fence Panels for Your Homes
Ornamental metal fence panels or decorative metal fence panels are one of the crucial construction materials that architects have utilized since ancient times. Metal fences are created to provide aesthetics and protection for your homes.
A decorative metal fence is a product that will increase your home's safety and privacy parameters while creating a stunning and attractive view for the exteriors or your garden.
Metal fabricators produce ornamental metal fence panels from various materials, including aluminum, steel, CORTEN steel, galvanized steel, wrought iron, copper, etc.
Each ornamental metal fence has its unique characteristics and advantages. So, you should have basic information about each material and type if you want to choose the most suitable one for your home.
Best Applications for Ornamental Metal Fence Panels
You can use ornamental metal fence panels and any decorative privacy screens for various applications in your house. The best thing about these metal building materials is that they are practical for exterior and interior projects.
One of the unique things about both traditional and modern ornamental metal fence panels is that they are works of art, making them the ideal option for architectural projects, whether residential or commercial.
Whether you choose a modern decorative metal fence or a classic fence for your home, here are the most common applications you can use your products to complete:
- Create a safe and beautiful garden with a decorative metal fence.
- You can use ornamental metal fence panels on your cladding system.
- Ornamental fences are perfect for your home's gate system.
- Create an attractive look for oil or water tanks in your garden with decorative panels.
- Ornamental metal panels are ideal for backlit features enhancements.
- Decorative metal panels can provide privacy and aesthetics for your home's deck.
- You can use decorative metal panels in your interior to create a unique design for your home.
- If you need to organize your outdoor areas with specific separations, ornamental metal fence panels are the best choice.
Best Materials for Ornamental Metal Panels
Canada's best metal fabricators and construction materials suppliers offer decorative and ornamental metal fence panels with various materials. The primary metal materials for these fencing systems are:
- Aluminum
- CORTEN Steel
- Wrought Iron
- Galvanized Steel
- Copper
Aluminum Decorative Metal Fence Panels
Aluminum is one of the most found metal materials in the construction industry. This metal material offers various advantages making it one of the best materials for ornamental metal fence panels.
Aluminum decorative metal fence panels are water-proof, fire-proof, long-lasting, low-maintenance, and lightweight materials. Installing decorative aluminum fences is more straightforward than other materials since it is a light system.
Ornamental Metal Fence Panels with CORTEN Steel
If you live in a location with a higher humidity level, you should opt for materials that have corrosion-resistant characteristics. CORTEN Steel, or Weathering Steel, is durable, High-strength, low alloy steel that is corrosion resistant.
CORTEN steel is famous metal material since it does not require regular maintenance and can last for long. Ornamental metal fence panels made from CORTEN steel naturally form a stable rust layer that increases the material's durability and corrosion resistance characteristics.
The oxidized surface of weathering steel develops a protective layer while creating a stunning appearance for your decorative metal fences.
Metal Fences with Wrought Iron
If you are obsessed with classic and traditional designs, the best choice of ornamental metal fence panels for your house is wrought iron. This classic metal material with a black paint finish creates an irreplaceable feel and style for your home.
However, it is essential to know that current metal product suppliers also provide decorative metal fence panels with wrought iron featuring trendy and modern colors or finishes for homeowners who prefer contemporary designs.
Ornamental Metal Fences with Copper
Copper is also a durable and long-lasting metal material that manufacturers use to produce decorative and ornamental metal fences for your homes.
The unique thing about copper decorative fences is that they form a greenish layer on their surface when exposed to humidity. This characteristic of copper makes it one of the most used materials in modern architectural applications, including fencings and privacy screens.
Galvanized Steel Metal Fences
Galvanized steel is a beneficial construction material that is perfect for producing decorative metal fences. Like CORTEN and Aluminum, galvanized steel panels are anti-corrosion, durable, and have an initial lower cost.
The most significant thing about galvanized steel metal fences is that you can apply various finishes and textures to create your custom design.
Best Types of Decorative Metal Fences
Decorative metal fence panels come in various classes and types. The best types of ornamental metal fence panels are:
- Palisade Metal Fencing
- Picket Metal Gates and Fences
- Garrison Privacy System
- Chain Link Metal Fencing
- Decorative Metal Fence Panels with Security Mesh
If you want to learn and know more about these systems, read our article about different types of decorative metal fences.
Conclusion
Now that you know the best ornamental metal fence panels, you should consider your preference and taste to choose the most suitable one for your home. If you still cannot decide which one will be the best for, contact POFELEZ and our experts will help you.
Gas Metal Arc Welding Method (GMAW) for the Best Fabrication Results
Metal welding is a standard industrial process that manufacturers utilize to fabricate metal products. This metal fabrication system primarily attaches two pieces by heating the anchor point. One of the best systems that metal workers use is the gas metal arc welding method.
However, there are various other practical types of metal welding systems. The following list is the most common metal welding methods that manufacturers use:
- MIG Welding (Gas Metal Arc Welding)
- MAG Welding (Gas Metal Arc Welding)
- TIG Metal Welding (GTAW)
- STICK Welding Method (SMAW)
- Flux-Core Arc Welding
What is Gas Metal Arc Welding?
This article mainly focuses on the two most used gas metal arc welding systems, MIG and MAG. Both metal fabrication methods use heat created from an electric arc between the workpiece and a consumable electrode. They make a weld pool and fuse them and form a joint.
Manufacturers protect the arc and weld pool from contaminants and the environment with shielding gas. The electrode melts to worm a weld bead in these gas metal welding systems.
The main difference between MIG and MAG systems and other metal arc welding methods is that the electrode is a small diameter wire continuously fed through the contact tip of the torch from a wire pool. In contrast, the shielding gas is generally fed through the torch.
MIG and MAG methods have a gas supply that provides the arc shielding, unlike other scenarios where the flux on the electrode is melted for providing the shielding.
If you are new to this metal fabrication system, you should read our beginner's guide to metal welding services.
What is the Difference Between MAG and MIG Gas Metal Arc Welding Systems?
MIG and MAG gas metal arc metal welding systems are almost similar to each other. The only difference between these two fabrication methods is the type of gas shielding they use.
The stability of the arc, weld profile, degree of spatter, metal transfer, and penetration mainly depend on the make-up of the shielding gas.
MIG Gas Metal Arc Welding
This gas metal arc welding process uses inert gases or a mixture of gases as shielding. Argon and Helium or their combination are typically used in the MIG method of non-ferrous metals such as Aluminum. These gases do not react with the weld pool or the filler material.
MAG Gas Metal Arc Welding
The MAG gas metal arc welding utilizes active shielding gases. These gases react with the filler metal and transfer across the weld pool and the arc. With this, the gases affect the chemistry and the mechanical properties of the working metal.
The most common active gases that manufacturers use to weld steel are:
- Carbon Dioxide
- The Mixture of Argon with Carbon Dioxide
- Carbon Dioxide and Oxygen
Active gases for other metal materials include:
- Nitrogen
- Hydrogen
What are the Advantages of the Gas Metal Arc Welding Method?
Gas metal arc welding methods (especially MIG and MAG) offer various advantages making them one of the best metal fabrication services. The advantages include:
- Various operation systems, including semi and fully automated
- Fast and high-quality welds
- No chance of trapping slag in the weld metal (due to lack of flux)
- Versatile methods for joining various metals and alloys
- Manufacturers can perform the welding process in all positions.
What are the Disadvantages of MIG and MAG Metal Welding Systems?
Although MIG and MAG metal welding systems are perfect for industrial applications, they have drawbacks. Here are some of the main disadvantages of gas metal arc welding systems that you should know:
- Short circuit transfer is required for overhead or vertical welding. Without a fast-freezing flux, nothing is there to hold the fluid of the weld pool in its position.
- MIG and MAG welding systems cannot be performed outdoors without enclosures. (Gas needs protection against the wind)
- Gas metal arc welding has limited deoxidants. So, you must remove all the rust from the metal you work with before welding begins.
- MAG metal welding with flux-cored wires is more suitable for positional processes and outdoor projects.
- Similar to all welding processes, you must wear eye protection during the metal fabrication process.
Metal Transfer Mode of MAG and MIG
The operating features of the gas metal arc welding are determined by the metal transfer mode from the filler wire to the welding pool. There are four primary metal transfer modes defined in ISO 4063:
- Short-Circuiting
- Globular Transfer
- Spray Transfer
- Pulsed Transfer