5 Best Materials for Metal Railings

One of the essential parts of any residential and commercial building is its staircases which require railing and handrails. Reliable contractors choose and use the best materials for metal railings to ensure the bars work and are expected and provided the required protection.

Although protection is the primary function of metal railings, everyone wants to improve their building's aesthetics. So, you should choose decorative railing material that can be both beautiful and functional.

This guide will introduce you to the best materials for metal railings, perfect for commercial and residential facilities. These materials are:

  • Aluminum Metal Railings
  • CORTEN Steel Railing (Exterior Staircases)
  • Steel Railing
  • Wrought Iron
  • Brass Metal Railings

Advantages of Metal Railings

Unlike traditional railing materials such as Glass, PVC, and wood railings, the best metal railings offer a vast array of advantages, making them the most wanted materials for privacy and safety components of a house or building. Another privacy product that every facility should have is the decorative metal fence. Metal fence materials are similar to metal railings, and their benefits are almost the same.

  • Metal handrails facilitate the construction of lightweight and small sections to suit the purpose.
  • Metal handrails are incredibly durable and can withstand harsh weather conditions.
  • Most metal railing materials do not rust or corrode like wood.
  • You can order custom design railings with metal materials.
  • Metal fabricators can make them with different methods, including metal welding services.
  • Metal is the better choice compared to wood and PVC for exterior applications.
  • The most significant advantage of metal handrails is their lower maintenance cost. You can clean them by just wiping them with a wet cloth.
  • Manufacturers apply special powder coating to the metal railing surface to increase its lifespan up to 30 years.

Metal Railings Materials

Now that you know the primary advantages of metal handrail materials, it is time to know them individually.

Aluminum Metal Railings

Aluminum is a metal material that is widely used in commercial applications due to its naturally occurring characteristics and lower density compared to other metals. Manufacturers use these materials to produce various construction materials, including claddings such as an aluminum composite panel.

Due to the various advantages of aluminum, you can find aluminum metal fences and railings with different designs and styles on the market. Aluminum railings are resistant to corrosions and rusting without requiring any additional treatment.

Since these metal railings are lightweight, installing them is more accessible than other materials such as steel. The combination of the benefits of aluminum makes it the ideal choice for handrails.

CORTEN Steel Railing

CORTEN steel is one of the trendiest metal materials in the construction industry because of its unique appearance and advantages. This particular metal forms a natural oxidized layer with a beautiful color scheme.

CORTEN steel claddings and railings are widely used in locations with higher humidity levels. With these weathering steel metals; you do not need to worry about maintenance or applying extra protective layers.

Steel Metal Handrails

Although steel is one of the most traditional metal materials in different industries, it remains one of the most popular and widely used metals in construction applications.

Steel is a rigid material, and it is a lot denser than many other materials used in commercial and industrial applications. Due to the versatility of steel, manufacturers can produce various products and systems using this metal.

Steel is one of the best materials for metal railings, but it has its drawbacks. For example, one of the main disadvantages of steel is that it is prone to rust. So, it is better to use CORTEN steel for exterior applications.

Wrought Iron Railing

Wrought iron is a practical alloy of iron with very little carbon. Although this metal is not manufactured for large-scale applications, it is still used for railings and fences that need a classic appearance.

You can use wrought iron railings for outdoor and interior staircases in commercial and residential buildings. When you want to create a dramatic look, wrought iron is the best choice for you.

Brass Metal Railings

Brass is also a perfect choice for decorative and functional metal railings in high-end residential, entertainment, and industrial facilities. This particular metal offers a traditional look, but you can also use it for ultra-modern architectural projects.

Brass is a wear-resistant material. However, a polished brass metal railing will require regular maintenance, while solid brass will form a beautiful patina after years.


Learn Laser Cutting - Beginner to Advanced Guide

Laser cutting is one of the most excellent industrial fabrication methods manufacturers use to create different products out of various materials. They use laser cutters to produce things from simple boxes to graphical engraving details into metal, wood, and other materials. If you are here, you want to learn laser cutting and create functional products with it.

In this brief yet complete guide, our experts will explain the process and how you can learn laser cutting. You will also know which materials are the best for practicing if you want to learn laser cutting systems and how to get access to a laser cutting machine.

If you want to learn laser cutting on sheet metal or pipes specifically, we recommend reading our ultimate guide on metal laser cutting.

To Learn Laser Cutting, You Should Know Laser Cutters

If you want to learn laser cutting systems, you should know the cutting machine. Laser cutters are computer-controlled machines that utilize a laser beam with a high energy level to precisely engrave or cut different materials.

The laser beam is focused and amplified light that causes the metal or wood to burn, vaporize or melt locally. When you learn laser cutting, you should know that the machine you choose depends on the material you want to cut.

There are different types and machines of laser cutting systems that you can use to fabricate metal and wood. However, since CO2 lasers are the best choice if you want to learn laser cutting from beginner to advanced, we mainly focused on this type.

How Does the Laser Cutting Machine Work?

If you want to be a professional metal fabricator, you should know how laser cutting machines work. In CO2 laser cutters, the beam is generated in a tube filled with the gas.

The machine consists of mirrors and lenses that direct the laser beam to the head. Then the beam is focused on the workpiece surface. The laser head is moved by electrically controlled motors to engrave or cut your desired shape into metal or wood.

When the laser beam hits the material's surface, a small area is heated in a short period, causing the material to vaporize, melt or burn.

Learn Laser Cutting to Do Various Fabrications

Generally, you can do three primary fabrications with a laser cutter after you learn laser cutting, which are:

  • Cutting
  • Engraving
  • Marking

Learn Laser Cutting to Cut Metal or Wood

You can use high-power laser beams to cut through metal or wood. Although you can cut materials with other methods, laser cutters do the job precisely. However, the appearance of the cutting edges mainly depends on the fabric.

One of the best examples of cutting metal with laser cutters is creating decorative metal fences with laser cutting machines.

Laser Cutters Can Engrave Materials

You can learn laser cutting to remove parts of your workpiece's surface and create beautiful designs or logos on the material. This is called engraving.

Laser Cutting is Also Used for Marking

Marking is another way of using laser cutting machines, and it means changing the color of the materials without removing a piece.

You should apply the marking solution on the surface of the metal, and after it dries, you will have to perform the engraving. The heat from the beam bonds the solution to your metal's surface and creates a permanent mark.

How to Get Started With Laser Cutting Systems

So you want to learn laser cutting and produce your design? Follow the steps below.

Get Access to a Laser Cutter to Learn Laser Cutting


Most of you think that you need to buy a machine to learn laser cutting. However, this is not true since many other options are available for you. You can look into:

  • Marketspaces
  • Schools, Colleges, Universities
  • Laser Cutting Services

With What Materials You Should Start Learning Laser Cutting Methods?

Most laser cutting machines (mainly CO2) can cut and engrave various materials. However, there are some materials that you cannot fabricate with laser cutting machines since the beam cannot cut through them or generates toxic gases. Additionally, never try to learn laser cutting on flammable materials.

The best material to start laser cutting is aluminum. When you start being good at it, you can try cutting aluminum composite panels.

How to Create a Design for Laser Cutting Application?

Modern laser cutters work similar to printers, and they come with drivers that can convert images from a computer into a format that the machine understands.


Aluminum Composite Fencing - Pros and Cons

The aluminum composite panel is a modern construction material that you can find in most the current buildings. Architects utilize these valuable materials for various purposes, including cladding systems, interior designs, fencings, gates, etc. In this article, you will learn everything about aluminum composite fencing, including its pros and cons.

What is a Metal Fence?

Adding metal fences or privacy screens to your backyard or front yard can change your facility in various ways. They will increase the security and privacy of your facility and improve your home's aesthetics.

If you want your home to look beautiful while safe, you should buy a decorative metal fence that is perfect for this purpose. Modern manufacturers create aluminum composite fencing that is suitable for decorative purposes.

Note: Decorative metal fence panels applications are not limited to just garden safety. Learn more details about these essential components in the link below:

Everything About Decorative Metal Fence Panels

Pros of Aluminum Composite Fencing

The advantages of aluminum composite fencing outweigh its cons. So, generally, using aluminum composite fences for your homes is recommended. However, if you know their primary benefits, you will be sure about your choice for your decorative metal fences.

Aluminum Composite Fencing is Very Durable

When it comes to durability, aluminum composite panels are number one in the market. So, aluminum composite fencing is also durable and can last long.

This metal fencing offers terrific durability. High-quality aluminum fences last more than 30 years. Additionally, you can order composite fences that are combined with wood and plastic that possess extra rigidity.

It is Easy To Maintain Aluminum Fencing

The best characteristic of aluminum composite fencing is that it requires little maintenance than other metal fences. ACM is not prone to corrosion and rotting. Meaning that you do not need to apply any additional glazes, finishes, or coatings.

Aluminum metal fences are also resistant to insects. With these modern metal fencings, you do not need to worry about insects eating your bars.

Note: If you want to clean your aluminum composite fencing, you should occasionally power-wash it with water.

Decorative Metal Fences with Aluminum are Aesthetically Pleasing

If you want to create a modern appearance for your homes while providing security, aluminum is the best choice for decorative metal fences. With aluminum composite fencing, you can create beautiful, minimal, and contemporary exterior designs for the facility.

Additionally, with the combination of wood, you will have the beauty of natural timber while benefiting from the durability of aluminum fences.

It is Easy to Install Aluminum Composite Fencing

Since aluminum composite materials are lightweight, installing them is more straightforward than other materials such as steel.

This characteristic of aluminum composite fencing will help you complete the installation in a shorter period.

Fabricating Aluminum Panels is Easy

Metal fabricators can utilize various fabrication systems to produce aluminum composite fencing since they are flexible materials.

Two of the methods that can be used for producing decorative metal fences are:

Cons of Aluminum Composite Fencing

Although aluminum composite fencing is advantageous material for garden safety and aesthetics, it has its drawbacks. Here are the primary disadvantages of aluminum fences:

Aluminum Composite Fencing is On the Expensive Side

Since aluminum composite is three-layered metal material, it can be more expensive than other metal fences. Although it is not as expensive as materials such as iron, it is more costly than vinyl, CORTEN steel, and chain link.

However, since aluminum composite fencing does not require regular maintenance, it can decrease your money expenditure over time.

Some Aluminum Fencings Tend to Fade

Some aluminum fencings may lose their aesthetic over time, especially if they sport a dark shade of gray, brown, or black. The problem is that when the color starts fading, you will either have to replace the fences with new ones or repaint them. Either way, it can cause you extra costs.

Other Materials for Metal Fencing

Although aluminum composite fencing is considered the best decorative metal fence material, other materials can be used for producing ornamental metal fences.

The metal materials are:

Each material offers its unique benefits while also having drawbacks. If you need more information about decorative metal fences and their options, contact Profelez. Our friendly support will help you decide the best material for your home's fencing and privacy screens.


CORTEN Weathering Steel Grades and Specifications - Best Guide with Details

Building contractors, construction companies, and architects utilize various materials to create beautiful and durable buildings for you. Current building designs feature different metal parts. For instance, metal claddings are commonly used in construction projects. Manufacturers offer various cladding systems, including aluminum composite panels, steel siding, copper, etc. One of these functional materials is weathering steel, which has unique features and characteristics. In this article, you will learn about the available CORTEN weathering steel grades and their specifications.

What is Weathering Steel or CORTEN Steel?

CORTEN Steel, or weathering steel, is one of the current most popular metal materials that is used in the building industry for different applications and purposes. This particular metal naturally forms an oxidized finish with orange accents, making it highly desirable for architectural applications.

CORTEN Weathering Steel is a group of steel alloys that have been developed over time to help designers and architects create beautiful and long-lasting buildings.

Weathering steel is highly resistant to corrosion, making it the best material among other steel alloys. This characteristic of CORTEN steel is because of its rustic layer that is created after being exposed to humidity and air over the years.

Additionally, with the CORTEN weathering steel grades, you do not need to worry about maintenance and painting during its lifespan, extending to more than 40 years. In a simple way, weathering steel panels rust, and the rust layer creates a beautiful protective coating for your cladding system.

Best CORTEN Weathering Steel Grades

Metal materials manufacturers produce various CORTEN weathering steel grades that have different specifications. The best ones for ASTM specifications are:

  • A588 CORTEN Steel: Mostly used for cladding systems and structural shapes, plates, and bars.
  • A242 Weathering Steel: Perfect for covering steel plates through 4 centimeters in thickness.
  • A606-4 CORTEN: This weathering steel grade also covers steel sheets and coil.
  • A847 Steel: This grade is used for weathering steel tubes and pipes.
  • A871-65 CORTEN Weathering Steel: This grade also covers steel plates with a 65ksi minimum strength of yield.
CORTEN Steel Cladding

Advantages of CORTEN Weathering Steel

Let us tell you the advantages of CORTEN weathering steel panels that make them the perfect material for your next project.

CORTEN Weathering Steel Grades have Extensive Appeal

The corrosion-resistant characteristic of weather-resistant steel allows it to be used unpainted in all structural and architectural projects.

CORTEN is a Low-Maintenance Steel

The only maintenance that CORTEN steel requires is periodic inspection and cleaning, ensuring the structure performs the way it should. This steel is perfect for buildings that need minimum disruption.

Cost Benefits

Since weathering steel grades do not need additional paints or repainting during their lifespan, they decrease your material cost. Additionally, you do not need to spend money on labor or energy to clean them due to their low maintenance characteristics.

With CORTEN steel cladding panels, you will add value to the house. So, buying and using weathering steel is a perfect investment you can make.

CORTEN Provides Construction Speed

Since installing weathering steel panels is more straightforward than regular steel cladding systems, the construction time is lessened with these metal materials.

Weathering Steel Grades are Attractive

CORTEN Weathering steel's unique and attractive appearance with its natural rustic finish blends perfectly with its surroundings and environment. The best thing about these weather-resistance steel panels is that their appearance even improves with age.

Weathering Steel is a Safe Construction Material

Health and safety problems are eliminated with weather-resistant steel panels since they are fire-proof and do not need to be painted with synthetic materials.

High-Temperature Advantages

CORTEN Weathering steel can decrease the oxidation loss of the standard steel panels at a temperature above four hundred degrees Celsius. At these temperatures, a beautiful patina forms on the panel's surface. However, the performance improvement of weathering steel depends on the environmental conditions and heating cycle.

Can You Weld Weathering Steel Grades?

You may wonder if you can use CORTEN Weathering Steel grades for complex designs since your result will need a metal fabrication procedure. One of the most required fabrication systems is metal welding services. This fabrication method uses heat to melt and attach to pieces of metal. But, can you weld CORTEN steel tubes, pipes, or panels?

The answer is yes. Metal manufacturers can weld weathering steel by using the same flux combination as its grade so that the tensile strength of the welding rod or wire is consistent with the strength of the weathering steel.

The typical tensile strength of weathering steel grades is 68 to 78 KSI. SO, we recommend only welding A606-4 or A588 COREN steel grades together.

Note: Welding weather-resistant steel to other metal materials can react differently with other grades.

Can You Apply a Clear Coat to the CORTEN Weathering Steel Grades?

If you really want to apply a clear coat to your weathering steel panels, you should do it after the A606-4 and A588 have a perfect rustic or patina formed on the steel sheets.

If you apply it before the naturally generated rustic finish on the CORTEN surface, you should expect your clear coat to take off the patina or rustic finish.

Applying a clear coat to A606-4 and A588 weathering steel grades will change the color of your panel's surface due to the additives that exist in your clear coat.

Unfortunately, we do not have any specific recommendations on materials for clear coating. So, it is better to check your local paint store and get their guidance since they are experts when it comes to different coating materials.

DEcorative Weathering Steel

How Long Will It Take to Develop the Rustic Finish on CORTEN Steel?

We cannot give you a specific timeline on how long the complete rustic or patina finish will take to form since multiple factors affect getting the orange-brown oxide finish. Those factors are:

  • Environment
  • Moisture
  • Weather
  • Humidity

However, it is good to know that A606-4 weathering steel grade develops the finish faster since it can go through dry and wet cycles. When this CORTEN grade gets wet, it starts forming the orange-brown oxide, and after it dries from the moisture, the natural rust will begin to develop into the panels.

Note: If you want your steel panels to form the rustic finish faster, there are some natural solutions that you can repeatedly apply to assist your steel in developing an attractive patina. For example, you can rinse your CORTEN cladding panels with water on a sunny day to create extra humidity.

How Long Will Your CORTEN Steel Last?

One of the reasons that made CORTEN steel a desired architectural material in the modern world is that it can last for a long. However, there is no exact answer to this question since it primarily depends on the environment and its installation process. For example, sealing CORTEN steel can extend its life span or decrease it.

Most of the construction projects that use bare cold-rolled weathering steel will last more than forty years without having any problems. Today's manufacturers produce CORTEN steel panels that can even last longer than common ones.

Additionally, metal panels suppliers offer thin and thick weathering steel panels. If you want to increase the lifespan and longevity of your CORTEN panels, you should opt for heavier gauge sheets.

Does the CORTEN Steel Rusting Stop?

One of the exciting facts about CORTEN Weathering Steel is that it never completely stops rusting and developing patina. The process of creating a patina starts after you install the CORTEN panels. They eventually decrease and generate that point on the finish, acting as the protection layer for the main metal panels. As told, this layer prevents the boards from corrosion.

Research and laboratory analysis of the rust film formed on the weathering steel has shown that the alloying elements in the steel panels produced insoluble compounds that obstructed the pores at the interface. Hence, it never stops regenerating the rust.

With this said, your facility will always experience improvements in aesthetics and make it uniquely stand out in your neighborhood.

Can You Use CORTEN Weathering Steel for Decorative Applications?

One of the essential things about metal panels and materials in the construction industry is that they can be used for creating decorative elements in your home.

Since Corten Weathering steel is resistant to corrosion, safe, beautiful, and can last long, it is perfect for decorative applications such as gates and privacy screens.

Modern manufacturers offer beautiful decorative metal fence or ornamental metal fence panels that are made with weathering steel, and you can use them for your gardens and driveways or gates. So, with weather-resistant steel, you will create a beautiful and safe place for you and your family to live.


decorative and ornamental metal fences

5 Best Ornamental Metal Fence Panels for Your Homes

Ornamental metal fence panels or decorative metal fence panels are one of the crucial construction materials that architects have utilized since ancient times. Metal fences are created to provide aesthetics and protection for your homes.

A decorative metal fence is a product that will increase your home's safety and privacy parameters while creating a stunning and attractive view for the exteriors or your garden.

Metal fabricators produce ornamental metal fence panels from various materials, including aluminum, steel, CORTEN steel, galvanized steel, wrought iron, copper, etc.

Each ornamental metal fence has its unique characteristics and advantages. So, you should have basic information about each material and type if you want to choose the most suitable one for your home.

Best Applications for Ornamental Metal Fence Panels

You can use ornamental metal fence panels and any decorative privacy screens for various applications in your house. The best thing about these metal building materials is that they are practical for exterior and interior projects.

One of the unique things about both traditional and modern ornamental metal fence panels is that they are works of art, making them the ideal option for architectural projects, whether residential or commercial.

Whether you choose a modern decorative metal fence or a classic fence for your home, here are the most common applications you can use your products to complete:

  • Create a safe and beautiful garden with a decorative metal fence.
  • You can use ornamental metal fence panels on your cladding system.
  • Ornamental fences are perfect for your home's gate system.
  • Create an attractive look for oil or water tanks in your garden with decorative panels.
  • Ornamental metal panels are ideal for backlit features enhancements.
  • Decorative metal panels can provide privacy and aesthetics for your home's deck.
  • You can use decorative metal panels in your interior to create a unique design for your home.
  • If you need to organize your outdoor areas with specific separations, ornamental metal fence panels are the best choice.
decorative and ornamental metal fences
Beautiful Ornamental Metal Fence for Garden Safety

Best Materials for Ornamental Metal Panels

Canada's best metal fabricators and construction materials suppliers offer decorative and ornamental metal fence panels with various materials. The primary metal materials for these fencing systems are:

Aluminum Decorative Metal Fence Panels

Aluminum is one of the most found metal materials in the construction industry. This metal material offers various advantages making it one of the best materials for ornamental metal fence panels.

Aluminum decorative metal fence panels are water-proof, fire-proof, long-lasting, low-maintenance, and lightweight materials. Installing decorative aluminum fences is more straightforward than other materials since it is a light system.

Ornamental Metal Fence Panels with CORTEN Steel

If you live in a location with a higher humidity level, you should opt for materials that have corrosion-resistant characteristics. CORTEN Steel, or Weathering Steel, is durable, High-strength, low alloy steel that is corrosion resistant.

CORTEN steel is famous metal material since it does not require regular maintenance and can last for long. Ornamental metal fence panels made from CORTEN steel naturally form a stable rust layer that increases the material's durability and corrosion resistance characteristics.

The oxidized surface of weathering steel develops a protective layer while creating a stunning appearance for your decorative metal fences.

Metal Fences with Wrought Iron

If you are obsessed with classic and traditional designs, the best choice of ornamental metal fence panels for your house is wrought iron. This classic metal material with a black paint finish creates an irreplaceable feel and style for your home.

However, it is essential to know that current metal product suppliers also provide decorative metal fence panels with wrought iron featuring trendy and modern colors or finishes for homeowners who prefer contemporary designs.

Ornamental Metal Fences with Copper

Copper is also a durable and long-lasting metal material that manufacturers use to produce decorative and ornamental metal fences for your homes.

The unique thing about copper decorative fences is that they form a greenish layer on their surface when exposed to humidity. This characteristic of copper makes it one of the most used materials in modern architectural applications, including fencings and privacy screens.

Galvanized Steel Metal Fences

Galvanized steel is a beneficial construction material that is perfect for producing decorative metal fences. Like CORTEN and Aluminum, galvanized steel panels are anti-corrosion, durable, and have an initial lower cost.

The most significant thing about galvanized steel metal fences is that you can apply various finishes and textures to create your custom design.

Best Types of Decorative Metal Fences

Decorative metal fence panels come in various classes and types. The best types of ornamental metal fence panels are:

  • Palisade Metal Fencing
  • Picket Metal Gates and Fences
  • Garrison Privacy System
  • Chain Link Metal Fencing
  • Decorative Metal Fence Panels with Security Mesh

If you want to learn and know more about these systems, read our article about different types of decorative metal fences.

Conclusion

Now that you know the best ornamental metal fence panels, you should consider your preference and taste to choose the most suitable one for your home. If you still cannot decide which one will be the best for, contact POFELEZ and our experts will help you.


Gas Metal Arc Welding Method (GMAW) for the Best Fabrication Results

Metal welding is a standard industrial process that manufacturers utilize to fabricate metal products. This metal fabrication system primarily attaches two pieces by heating the anchor point. One of the best systems that metal workers use is the gas metal arc welding method.


However, there are various other practical types of metal welding systems. The following list is the most common metal welding methods that manufacturers use:

  • MIG Welding (Gas Metal Arc Welding)
  • MAG Welding (Gas Metal Arc Welding)
  • TIG Metal Welding (GTAW)
  • STICK Welding Method (SMAW)
  • Flux-Core Arc Welding

What is Gas Metal Arc Welding?

This article mainly focuses on the two most used gas metal arc welding systems, MIG and MAG. Both metal fabrication methods use heat created from an electric arc between the workpiece and a consumable electrode. They make a weld pool and fuse them and form a joint.

Manufacturers protect the arc and weld pool from contaminants and the environment with shielding gas. The electrode melts to worm a weld bead in these gas metal welding systems.

The main difference between MIG and MAG systems and other metal arc welding methods is that the electrode is a small diameter wire continuously fed through the contact tip of the torch from a wire pool. In contrast, the shielding gas is generally fed through the torch.

MIG and MAG methods have a gas supply that provides the arc shielding, unlike other scenarios where the flux on the electrode is melted for providing the shielding.

If you are new to this metal fabrication system, you should read our beginner's guide to metal welding services.

What is the Difference Between MAG and MIG Gas Metal Arc Welding Systems?

MIG and MAG gas metal arc metal welding systems are almost similar to each other. The only difference between these two fabrication methods is the type of gas shielding they use.

The stability of the arc, weld profile, degree of spatter, metal transfer, and penetration mainly depend on the make-up of the shielding gas.

MIG Gas Metal Arc Welding

This gas metal arc welding process uses inert gases or a mixture of gases as shielding. Argon and Helium or their combination are typically used in the MIG method of non-ferrous metals such as Aluminum. These gases do not react with the weld pool or the filler material.

MAG Gas Metal Arc Welding


The MAG gas metal arc welding utilizes active shielding gases. These gases react with the filler metal and transfer across the weld pool and the arc. With this, the gases affect the chemistry and the mechanical properties of the working metal.



The most common active gases that manufacturers use to weld steel are:

  • Carbon Dioxide
  • The Mixture of Argon with Carbon Dioxide
  • Carbon Dioxide and Oxygen


Active gases for other metal materials include:

  • Nitrogen
  • Hydrogen

What are the Advantages of the Gas Metal Arc Welding Method?


Gas metal arc welding methods (especially MIG and MAG) offer various advantages making them one of the best metal fabrication services. The advantages include:

  • Various operation systems, including semi and fully automated
  • Fast and high-quality welds
  • No chance of trapping slag in the weld metal (due to lack of flux)
  • Versatile methods for joining various metals and alloys
  • Manufacturers can perform the welding process in all positions.

What are the Disadvantages of MIG and MAG Metal Welding Systems?


Although MIG and MAG metal welding systems are perfect for industrial applications, they have drawbacks. Here are some of the main disadvantages of gas metal arc welding systems that you should know:

  • Short circuit transfer is required for overhead or vertical welding. Without a fast-freezing flux, nothing is there to hold the fluid of the weld pool in its position.
  • MIG and MAG welding systems cannot be performed outdoors without enclosures. (Gas needs protection against the wind)
  • Gas metal arc welding has limited deoxidants. So, you must remove all the rust from the metal you work with before welding begins.
  • MAG metal welding with flux-cored wires is more suitable for positional processes and outdoor projects.
  • Similar to all welding processes, you must wear eye protection during the metal fabrication process.

Metal Transfer Mode of MAG and MIG

The operating features of the gas metal arc welding are determined by the metal transfer mode from the filler wire to the welding pool. There are four primary metal transfer modes defined in ISO 4063:

  1. Short-Circuiting
  2. Globular Transfer
  3. Spray Transfer
  4. Pulsed Transfer

Metal cutting with CNC

Best 14 Ways to Cut Metal - Profelez Canada

Most industrial projects, including construction and transportation, require metal to be cut at some point. Depending on your application and project, metal fabricators and manufacturers utilize various tools and devices to cut metal.

We have listed the 13 best ways to cut metal for your applications, from the least expensive to the costliest. If you want to hire a fabricator and choose a cutting method, you should know its pros and cons. This metal fabrication guide will help you decide the most suitable way to cut metal for your next project.

  1. CNC Router
  2. Laser Cutting
  3. Hacksaw
  4. Tin Snips
  5. Air Cut-Off
  6. Shears
  7. Reciprocating Sawzall/Saw
  8. Angle Grinder
  9. Chop Saw
  10. Circular Saw
  11. Bandsaw
  12. Oxyfuel Cutting
  13. Plasma Cutter
  14. Waterjet

Cut Metal with CNC Router

CNC routers are modern machining devices that are used to cut metal on large scales. These industrial machines are controlled with computer programs and an operator.

Pros of CNC Router to Cut Metal

  • CNC routers provide continuous usage as they can run as long as you want them to run. The only time you need to shut them down is for maintenance.
  • CNC Machines are consistent and will produce piece after piece without flaws.
  • These machines allow manufacturers to employ less skilled staff since they are operated automatically.
  • CNC machines work with software which means they can be updated and allow designers to simulate the process.
  • The technology used in these industrial machines allows manufacturers to develop impossible designs with manual fabrication techniques.
  • A single operator can manage the metal cut process with these machines.
  • The last advantage of this way to cut metal is its flexibility. A CNC router can be reprogrammed for creating a different product within a few hours.

Cons of CNC Machines

  • Although you can cut metal precisely with CNC machines, they can be more costly than manually cutting methods.
  • Since this metal cutting method does not need old skills and training, it can cause losing manual metal cutting professionals.
  • The last con of a CNC router is that it can cause unemployment as it needs fewer workers.
Metal cutting with CNC
Metal Cutting with CNC Router

Metal Laser Cutting

Laser cutting machines are the most modern metal fabrication systems that utilize high-energy light beams to cut metal. Thus, today's metal fabricators should provide laser cutting services for various industrial applications. This metal cutting method features many advantages over other systems. However, it does have its few drawbacks.

Pros of Laser Cutting System to Cut Metal

  • Flexibility: Laser cutting does not require exchanging cutting tools to cut metal. The same setup can be used for fabricating various shapes within the same material thickness. Additionally, intricate cuts will not cause any issues.
  • Precision: If you want to cut metal with high accuracy, the best method to choose is laser cutting. The accuracy of these machines will allow you to achieve high precisions without requiring any after-treatment. Additionally, there is no need for added tolerance.
  • Repeatability: Precise laser cutting machines can fabricate and cut metal in the exact dimensions as demanded. The device ensures metal parts that replica each other.
  • Speed: Laser cutting devices can cut metal a lot quicker than traditional fabrication methods, especially for more complex shapes. Compared to the metal cutting methods such as flame cutting, laser cutters beat them in speed up to a specific thickness of about 10mm.
  • Automation: Since modern laser cutting machines are automated, metal fabrication with this method does not require human resources.
  • Quality: If the operator uses the correct setup to cut metal with laser cutting systems, the machines will only leave a slight burr. Generally, it is not necessary to remove it. Additionally, you will not have to worry about the heat-affected zone with laser cutters since it is very small.
  • Contactless Cutting: Only the laser beam comes into contact with the metal in the laser cutting method. Thus, no mechanical friction occurs during the process.
  • Versatility: This is the essential advantage of the laser cutting method. Laser cutters are suitable for various materials, and they can be used for many purposes, such as laser marking. Additionally, laser cutters are ideal for multiple profiles such as tubes and products, including the decorative metal fence.

Cons of Laser Cutting

  • Need of Expertise: If you want to make the most of a laser cutting machine's potential with the correct setup to cut metal, you will require experience.
  • Metal Thickness Limitations: Compared to other metal cutting methods, laser cutters are unsuitable for thick metal plates.
  • Upfront Costs: Cutting metal with laser cutters can be twice as expensive compared to plasma or waterjet.
cut metal with laser cutting system
Laser Cutter

Cut Metal with Hacksaw

Using a hacksaw to cut metal is one of the most conventional metal fabrication methods. However, current metal fabricators still utilize this specific method for some of their projects.

If you want to utilize a hacksaw for metal fabrication, you should hold the handle, press the cutting blade against the metal, and move the edge forth and back in classic sawing motions.

Pros of Hacksaw Cutting

  • It is a simple tool.
  • It is cheap compared to modern methods.
  • It is straightforward to learn and use a hacksaw for cutting metal.

Cons of Hacksaw

  • Using a hacksaw for cutting metal requires muscle power.
  • Cutting metal with this method can be very time-consuming.
  • It is considered the last option for large-scale projects.
Hacksaw Metal Cutter
Hacksaw Metal Cutter

Tin Snips Metal Cutting Tool

You may need to cut thin sheet metal and metal mesh. The best way to do the job is using tin snips which are small and easy-to-use metal fabrication tools.

Pros of Tin Snips

  • It is a simple metal fabrication tool.
  • You do not need experience in cutting metal with tin snips.
  • Cutting thin flat metal with tin snips is very quick.
  • It is cheaper than most metal fabrication methods.

Cons of Tin Snips

  • This sheet metal cutting method can only cut thin material.
  • It is likely to leave the sheet metal edges serrated.
Tin Snip Metal Cutting Tool
Tin Snip Metal Cutting Tool

Air Cut-Off Tool

One of the practical methods of cutting metal is using an air cut-off tool. This metal fabrication device is basically a miniature version of an angle grinder that runs off the air. Additionally, it has a cut-off wheel of a particular size.

Pros of Cutting Metal with Air Cut-Off

  • This method is perfect for small areas.
  • You can make sharper turns with this tool due to its smaller blade.
  • The air cut-off method is a decent choice to cut metal tack welds.

Cons of Cutting Metal with Air Cut-Off

  • The only drawback of this cutting method is that it cannot be used for large-scale projects.
Air Cut Off Metal Fabrication Tool
Air Cut Off Metal Fabrication Tool

Cut Metal with Shears

Metal shears are very similar to tin snips while working with electricity.

Pros of Shears

  • They are much faster than tin snips.
  • Shears are ideal if you have to cut metal sheets on a large scale.
  • They are perfect for creating straight lines.
  • Shears can cut metal on the turn.

Cons of Shears

  • Using shears requires experience.
  • When using this metal fabrication method, you need to be precise since the slightest mistake can cause severe issues on the surface of your sheet metal.
Shear metal cutter
Shear metal cutter

Cut Metal With Sawzall

Sawzall or reciprocating saw is basically a hacksaw with a motor that runs off either a battery or power outlet to cut metal.

Pros of Sawzall

  • It can cut metal in any shape and thickness easily.
  • It is easy to learn to work with these cutting tools.

Cons of Sawzall

  • Cutting metal with a Sawzall requires a steady hand.
  • Although it can fabricate metal pieces with any shape and thickness, this method is practical for specific applications.
cut metal with Sawzall
Metal Fabrication with Sawzall

Cut Metal with Angle Grinder

The angle grinder is the most used tool by metal welding service providers. Although these tools are excellent for griding, you can switch the grinding wheel to cut sheet metals, pipes, etc.

Pros of Angle Grinder

  • Cutting metal with an angle grinder is quick.
  • You can cut metal with this tool with a bit of experience.

Cons of Cutting Metal with Angle Grinder

  • It is not the best choice for clean and straight lines.
angle grinder for metal cutting
Metal Fabrication with Angle Grinder

Chop Saw Metal Cutting Tool

A chop saw is a spinning cutting tool established on a worktop, and you should operate it by pulling down a level in an up to down movement.

Pros of Chop Saw

  • You can cut metal quickly at 90 degrees.
  • It is a perfect tool for cutting metal pipes, flat stocks, or even steel tubing.

Cons of Chop Saw

  • Modern chop saws have considerably expensive blades.
  • You should be very careful when fabricating metal with this tool.
Chop Saw metal cutter
Chop Saw Metal Cutter

Standard Circular Saw

Another tool that you can cut metal with is the circular saw which is almost similar to a chop saw, except it is not fixed to the top of the workpiece.

Pros of Circular Saw

  • This metal cutting tool is portable.
  • It features a safety guard for the blade.
  • They can cut metal quickly.

Cons of Circular Saw

  • Circular saws are not the best option for uniform cuts.
  • Working with this metal cutting tool requires quite an experience.
Cut metal with Circular Saw
Cut metal with Circular Saw

Cut Metal with Bandsaw

Bandsaws are metal cutting tools that work vertically or horizontally depending on the project.

Pros of Bandsaw

  • The bandsaw allows you to have a steady cut.
  • It is effortless and quick to cut pipes with this tool.
  • This tool is quieter than the other mechanical cutting devices.

Cons of Bandsaw

  • Cutting metal tubes and pieces with a bandsaw can be time-consuming.
Cut metal with bandsaw
Cut metal with Bandsaw

Oxyfuel Cutting Method

Oxyfuel cutting is a metal fabrication method that involves cutting the material using a torch. The fire uses oxygen and a fuel gas such as propane to be ignited.

Pros of Oxyfuel Method

  • It is the perfect method for cutting steel products.
  • This multi-purpose tool can be utilized for welding, brazing, and heating.

Cons of Oxyfuel Method

  • Using this tool requires skills and experience.
  • The oxyfuel cutting method requires more equipment.
Oxyfuel metal fabrication system
Oxyfuel metal fabrication system

Metal Cutting with Plasma Cutter

Plasma cutter is among the favorite tools of the current metal fabricators. The system works by hooking the plasma cutter up to a power source and air compressor. Then you fire a hot jet of plasma from the torch, which allows you to make a diverse range of straight cuts at any demanding depths.

Pros of Plasma Cutter

  • It is a modern metal cutting method.
  • It can cut precise lines.
  • Using a plasma cutter is easy for welders.

Cons of Plasma Cutter

  • The only drawback of plasma cutters is that they are expensive.
Plasma Cutter for Metal
Plasma Cutter for Metal

Metal Fabrication with Waterjet

The last method of cutting metal materials is using abrasive waterjets. This method is suitable for all metal materials, including aluminum, copper, brass, etc. Some current aluminum composite panel manufacturers utilize this method to fabricate their products.

Pros of Waterjet

  • Waterjet cutting leaves no distortion or heat-affected zone.
  • It creates perfect and smooth edges.
  • Fast cutting and increased productivity are other advantages of this method.
  • There is no need for additional part clamping.

Cons of Waterjet

  • Waterjet cutting cannot be used for metal sheets with more considerable thicknesses.
  • This method can waste a lot of water.
Waterjet for Cutting Metal
Waterjet for Cutting Metal

metal buildings

Pre-Engineered Metal Buildings are the Best Choice for You

Nature's threats such as snow, forest fires, heavy rains, hurricanes, and much more have plagued homeowners and buildings for centuries, causing irreversible damage. Thanks to building engineers and construction materials manufacturers, they have managed to make advancements in structural stability and durability with pre-engineered metal buildings. These building materials offer various benefits for homeowners and builders. One of the many beneficial characteristics of metal buildings is their ability to withstand the scariest moments while providing maximum damage protection.

Advantages of Pre-Engineered Metal Buildings

Due to various advantages of pre-engineered metal buildings, traditional construction materials are becoming less and less popular. With their customized ability, speed of construction, and decreased insurance costs and maintenance, no construction material can compete with metal buildings. Those were just a few advantages of metal construction products. Let's discuss these benefits in more detail.

Pre-engineered Metal Buildings are Customizable

No matter your requirements, a pre-engineered metal building can be customized for your project, created at the manufacturing area, and delivered to the construction site. Architects can design your home or office buildings to match the surrounding environment, or it can stand out as a unique construction. A current metal building can be made with panels that feature different colors, textures, and shapes while maintaining strength and durability.

Metal Constructions are Durable and Strong

Metal building products provide great strength without bulkiness. These buildings will last for decades without diminishing, and your investment in metal products can be helpful for as long as 30 years or more. Metal cladding systems can withstand extreme environmental conditions such as high wind loads, hurricanes, earthquakes, and other natural disasters. Some metal building facades also feature special coatings to protect your facility from rust and corrosion.

Most Metal Buildings are Eco-Friendly

Most metal building products, including aluminum composite panelsaluminum composite panels, are entirely recyclable. Most engineered metal buildings are made from recycled aluminum panels or steel plates while maintaining their quality. There is a considerable emphasis currently ongoing "green," so aluminum composite panels are the best option if that is one of your goals.

Metal Construction Materials are Efficient

When metal claddings are manufactured, the use of advanced computer programs decreases the amount of metal waste. You will not need as many components for your building as you may for other structures. Additionally, metal fabricatorsmetal fabricators accomplish their metal products with minimal waste while still meeting the best strength-to-weight ratios. For example, aluminum composite panels and weathering steel panels are lightweight while durable. So, these metal materials are more cost-effective solutions than other traditional building products.

Construction Time of a Metal Building is Less Than Traditional Constructions

As you know, time is money, and with pre-engineered metal buildings, you will get your money's worth. Every prefabricated metal construction is created at the factory to precise specifications. They are pre-built and designed for easier reassembly.

Lower Costs with Metal Products

While labor costs with metal cladding installation are lower, automated engineering at the factories can save time and material waste. Additionally, since the construction time of pre-engineered metal buildings is lower than traditional facilities, several procedures can be performed simultaneously, which can also decrease the labor cost.

Your Building Will Not Need Regular Maintenance with Metal Products

Due to the strength and durability of aluminum composite panels and CORTEN Steel, metal buildings will require less maintenance than other materials such as wood and brick. ACM panels and CORTEN are not susceptible to rusting and rotting means they will not need to be repaired or replaced periodically. Additionally, repainting these metal panels will rarely be required.

Pre-Engineered Metal Buildings are Expandable

Once your pre-engineered metal buildings are completed, they will remain flexible in how you can use them. Spatial home design can be reworked by only removing interior components like walls adding or subtracting floorings and wall systems. If you need to expand your home, you can add space to your metal building by enclosing floor space. Aluminum composite panels are strong enough to take on the additional weight of added components.

You Can Relocate Most Metal Buildings Easily

Even the most significant buildings that are made from composite panels and other lightweight metal components can be disassembled, moved, transported, and reassembled in a new area. Some small pre-engineered metal buildings do not even need to be disassembled before moving to the new location. ACM panels are designed so that they quickly come apart and can go back together.

Aluminum and Steel Buildings are the Smart Choice

Pre-engineered metal buildings are the least expensive and the most durable construction types. Since they are highly customizable, significantly hazard resistant, and eco-friendly, they are considered an investment. These construction systems can last for decades and be passed down from generation to generation. Even if you need to take down your home or building, the metal panels used in your facility will be recycled and reused in a new project or application.

Different Metal Building Products

All metal buildings consist of different metal components that make them the perfect and modern metal buildings. Some of the essential elements are:

metal buildings
Modern Pre-Engineered Metal Building Design

How Metal Buildings Can Protect You Against the Harshest Weather Conditions

Now that you know, pre-engineered metal buildings are the best choice for today's construction projects. However, in addition to their beneficial characteristics, the key factors that make metal buildings the perfect choice for protecting you against the worst weather and environmental conditions are:

Modern Engineering is the Key

When metal construction engineers design a building, they create it by following local codes and loads. For instance, a building in Canada should withstand extreme cold weather and wind loads.

Pre-Engineered Metal Buildings have Ductility with Extreme Weather

Ductility is the scope to which a metal building or structure can undergo large deformations without damaging the construction. This means that metal construction materials can bend without breaking. Thus, these constructions are perfect for areas prone to hurricanes or earthquakes.

Metal Building's strength-to-weight Ratio

As told, aluminum composite panels and CORTEN steel feature the best Strength-To-Weight Ratio. This Ratio compares a construction's inherent strength to its weight, indicating the point at which a building material will fail to support its weight under different conditions.

Specific Strength Characteristics

Most building materials vary in strength. For example, two pieces of wood will have different strengths. The same goes for metal materials. Steel and aluminum composite panels are more specific in strength, meaning that pre-engineered metal buildings with these materials will produce more robust and durable structures with far less raw material and labor than other traditional construction systems.

Pre-Engineered Metal Buildings are Noncombustible

Fire-rated aluminum composite panels and CORTEN steel panels will not burn, they do not ignite, and they will not feed the flames, resulting in not causing the fire to spread. International building codes recognize metal building cladding systems as noncombustible systems.

Metal Constructions Can Overcome Earthquakes

Almost all metal buildings are perfectly equipped and prepared for earthquakes. As you know, earthquakes can move and shift the foundation of construction. As we told, metal buildings are ductile, and they can undergo a lot of deformation while not failing. Metal constructions with aluminum composite panels are lighter than other facilities, which is beneficial during earthquakes since they lessen the force that can tear the building apart.

Heavy Snow is Not an Issue to Metal Products

Although snowing is enjoyable and pretty to look at, it can cause various structural damages. In locations with intense snowfall levels, there is a higher chance for your roofs to collapse. Additionally, the moisture can cause rotting or molding. However, a well-designed pre-engineered metal building can withstand any amount of snow. It would be best if you considered things when constructing a metal building in a snow-prone location like Canada.

  • Roof Pitch
  • Wind Areas
  • Roof Shape
  • Accessories (snow guards)

modern acm panels

ACM Panels for Interior Applications

Aluminum cladding systems are construction materials that today's architects use to create functional and beautiful residential and commercial metal buildings. One of the metal claddings that you may hear of is the ACM panel. Aluminum composite materials or ACM panels are modern and contemporary cladding systems that you can see on current homes or business buildings. Most architects use aluminum composite panels in Canada for outdoor advertisements, building facades, and interior designing. These metal panels will help you create unique designs featuring complex shapes such as arcs since it is easy to fabricate them in your demanding form.

You may wonder why ACM panels are becoming the number one metal cladding material worldwide. It is simple. Since aluminum composite panels are durable, impact-resistant, stiff, and beautiful metal panels that can withstand the worst weather conditions, they are recommended for your building facades. The good news is that you can also use them for your business or home interiors to create an extraordinary place for you, guests, or workers. This article will help you use these metal panels more efficiently in terms of ideas, applications, installation process, and benefits.

ACM Panels Ideas and Applications for Building Interiors

Most interior designers choose ACM panels for interior column decoration, kitchen counters, and room ceilings. Additionally, some may use them for making modern furniture, including sleek cabinets, tables, work surfaces, chairs, and shelves. Thanks to aluminum composite panel manufacturers, these metal panels are produced with attractive finishes such as mirror-like, glossy, matt, wood, and limitless color choices. They can help designers add aesthetic elements to your kitchens, bathroom, or other areas. Generally, most of the current heating hoods in our kitchen are made from ACM panels. Additionally, Canadian investors, homeowners, and business owners invest more in aluminum composite materials for interior designing projects to attain inspirational style.

Another metal product you can use to create a beautiful design for your house is a decorative metal fence. Read all about the decorative metal fence.

modern acm panels
ACM Panels for Cladding Application

Benefits and Advantages of an Aluminum Composite Panel

Aluminum composite panels and ACM benefits make them perfect for interior and exterior applications. If you choose them for your next project, you can expect to have a more stable and beautiful interior and exterior designs for your home. Although they have limitless technical advantages over other metal panels, here are some practical benefits of ACM panels that you should know before buying your construction materials.

  • You Can Paint ACM Panels Easily
  • You Don't Have to Put A Lot Of Effort or Spend a Lot of Time On Cleaning ACP
  • Cutting ACM Panels is Very Easy
  • Almost All Aluminum Composite Panels are Lightweight
  • ACM Panels Installation Process is Straightforward
  • Buying Composite Panels is Considered Investment
  • Your ACP Materials Will Last More Than You Imagine
  • Fire-Rated ACM Panels Follow Safety Codes
  • Your Building's Architect Can Create Any Design You Desire With ACM Panels
  • ACM Panels are Water Proof
  • You Will Not Have To Worry About Corrosion With Aluminum Composite Panels

Whether you use an aluminum composite panel for interiors or exteriors, you won't need to waste your time cleaning and to maintain them. ACM panel does not absorb dust or dirt, and even if it does, you can clean it with simple water rinsing without being worried about rusting or corroding.

Although ACM panels can be more expensive than other metal panels, using them for interior designing can save you money. Additionally, ACP material features a fire-resistant core, which is a non-toxic substance. So, you can always feel safe in your homes without worrying about fire problems. Moreover, if you want to have robust kitchen countertops to put heavy equipment on them, ACM panels are the best choice since they can withstand pressure and other impacts without getting deformed or damaged.

Since aluminum is a flexible metal material, fabricating ACM panels to your custom demands is easy for manufacturers. So, you can have unique columns, balconies, arches, and other architectural elements in your interiors with aluminum composite panels. However, the most significant benefit of ACM panels that makes them the perfect material for modern interior designs is their easy installation process which we will discuss next.

ACM Panels Installation

The aluminum composite panel installation process is more straightforward than other metal or wood panels. You can install them right after purchasing them with a simple DIY procedure. Follow the steps precisely, and you will be fulfilled with your interior ACM Panels.

  1. Check for a dry and flat bottom surface of your wall trim.
  2. You can prevent the decorative component from cracking and deformation by using multi-layer panels when installing ACM panels.
  3. Distribute the glue evenly during the installation process.
  4. The aluminum composite panel used for interior application should be divided into different parts according to your design's requirements.
  5. Use glass glue to seal the panel's joints.
  6. At last, clean the surface and keep the line's thickness consistent after the glue is dried entirely.

Check our aluminum composite panel installation guide for more details.


Metal Fabrication Services with Laser Cut

Decorative Metal Fence Panels Made with Laser Cutting Machines

Privacy and security are what homeowners want to provide for their homes. However, no one wants to sacrifice their home's attractive appearance for better privacy. So, what is the solution? A decorative metal fence is a perfect material for houses and buildings that require security with aesthetic characteristics.

Architects and builders have been using decorative metal fence panels with traditional materials and designs for a long time. But, since the architecture for current building designs requires more contemporary and modern elements, metal manufacturers started producing metal fences that are more durable and feature a stylish appearance. One of the metal fabrication methods that manufacturers use for decorative metal fence panels is laser cutting.

Decorative Metal Fence Panels: Applications, Advantages, Materials, Types, and Cost

Laser Cutting Methods for Decorative Metal Fence Fabrication

Decorative metal fence panels manufacturers utilize various laser cutting machines and methods to create beautiful fencing systems for your homes. Each method has a different approach, but the results are almost identical. Here are four laser cutting systems that metal fabricators use to provide aesthetic decorative metal fences.

  1. Vaporization Laser Cutting System
  2. Melt and Blow Method
  3. Thermal Stress Cracking with Laser Cut Machine
  4. Reactive Laser Cutting

Vaporization Laser Cutting System

One of the laser cutting methods used to produce decorative metal fence panels is vaporization. Vaporization laser cut machines heat the surface of the metal panel with high-energy beams until it reaches its flashpoint. When the metal surface gets the flashpoint, the laser beam creates a keyhole, increasing absorption by deepening the hole. With the hole deepened, the metal fence panel surface boils. Then the machine blows the ejecta out with vapor generation eroding to enlarge the gap and create the demanding patterns on the decorative metal fence.

Melt and Blow Method for Cutting Decorative Metal Fence Panels

This particular metal cutting method that is used for decorative metal fence panels utilizes high-pressure gas to blow and remove molten surfaces off the cutting zone. The melt and blow method is perfect for decreasing energy consumption.

Thermal Stress Cracking with Laser Cut Machine

Some of the materials and sheet metals that manufacturers use to produce decorative metal fences can have brittle characteristics. Thermal Stress Cracking with a laser cutting machine is the best choice for such materials. In this

Reactive Laser Cutting for Producing Decorative Metal Fence Panels

Reactive laser cutting is the most common method metal fabricators use to produce decorative metal fences. This method is also known as burning stabilized laser gas system or flame cutting.

Decorative metal fence panels with laser cutting
Laser Cutting is the Perfect Metal Fabrication Method

Advantages of Laser Cutting Machines for Producing Decorative Metal Fence Panels

There are many reasons why metal fabricators use laser cutting machines to produce decorative metal fence panels. Laser cutting systems provide various advantages for manufacturers, including:

  • High Accuracy
  • Speed
  • Versatility
  • Less Waste
  • No Need for Tool Replacement
  • No Wrapping or Other Damages
  • Energy Efficiency

Make sure to read about the advantages of laser cutting systems to understand why they are perfect for creating decorative metal fences.

Advantages of Laser Cutting

Decorative Metal Fence Panels Types and Materials

Metalworkers and manufacturers produce decorative metal fence panels with different materials depending on the design and requirements. The most common metal materials for fences are:

  • Aluminum
  • CORTEN Steel
  • Iron

Although each material has its unique benefits, CORTEN Steel and Aluminum are the trendiest metal for decorative fences.

CORTEN Decorative metal fence panels
CORTEN Steel Decorative Metal Fence Panels

Additionally, metal fences come in various types. However, five of them are the most common and popular among designers and architects:

  1. Garrison Decorative Metal Fence System
  2. Palisade Decorative Metal Fences
  3. Security Mesh Fence
  4. Picket Screens
  5. Chain-Link Metal Fences

Using Decorative Metal Fence Panels Will Make Your Home a Better Place

Decorative metal fence panels have various usages for your house. Due to their attractive appearance and functionality, you can use them for your garden's privacy, cladding system, gates, water tank screens, backlit enhancement, deck privacy, outdoor areas separation, and interior wall designs. Using them will enhance your home in every aspect. Their advantages include:

  • Decorative Metal Fences are Privacy Material for Your Homes
  • Metal Fences will Protect You Against Exterior Elements
  • Decorative Panels Create Natural Air Ventilation and Shades
  • Decorative Metal Panels Will Enhance Your Home's Appearance
  • Ornamental Metal Fence Panels Do Not Require Complex Maintenance
  • Metal Fences are Affordable
  • Installing Decorative Metal Fences is Easy