Metal cutting with CNC

Best 14 Ways to Cut Metal - Profelez Canada

Most industrial projects, including construction and transportation, require metal to be cut at some point. Depending on your application and project, metal fabricators and manufacturers utilize various tools and devices to cut metal.

We have listed the 13 best ways to cut metal for your applications, from the least expensive to the costliest. If you want to hire a fabricator and choose a cutting method, you should know its pros and cons. This metal fabrication guide will help you decide the most suitable way to cut metal for your next project.

  1. CNC Router
  2. Laser Cutting
  3. Hacksaw
  4. Tin Snips
  5. Air Cut-Off
  6. Shears
  7. Reciprocating Sawzall/Saw
  8. Angle Grinder
  9. Chop Saw
  10. Circular Saw
  11. Bandsaw
  12. Oxyfuel Cutting
  13. Plasma Cutter
  14. Waterjet

Cut Metal with CNC Router

CNC routers are modern machining devices that are used to cut metal on large scales. These industrial machines are controlled with computer programs and an operator.

Pros of CNC Router to Cut Metal

  • CNC routers provide continuous usage as they can run as long as you want them to run. The only time you need to shut them down is for maintenance.
  • CNC Machines are consistent and will produce piece after piece without flaws.
  • These machines allow manufacturers to employ less skilled staff since they are operated automatically.
  • CNC machines work with software which means they can be updated and allow designers to simulate the process.
  • The technology used in these industrial machines allows manufacturers to develop impossible designs with manual fabrication techniques.
  • A single operator can manage the metal cut process with these machines.
  • The last advantage of this way to cut metal is its flexibility. A CNC router can be reprogrammed for creating a different product within a few hours.

Cons of CNC Machines

  • Although you can cut metal precisely with CNC machines, they can be more costly than manually cutting methods.
  • Since this metal cutting method does not need old skills and training, it can cause losing manual metal cutting professionals.
  • The last con of a CNC router is that it can cause unemployment as it needs fewer workers.
Metal cutting with CNC
Metal Cutting with CNC Router

Metal Laser Cutting

Laser cutting machines are the most modern metal fabrication systems that utilize high-energy light beams to cut metal. Thus, today's metal fabricators should provide laser cutting services for various industrial applications. This metal cutting method features many advantages over other systems. However, it does have its few drawbacks.

Pros of Laser Cutting System to Cut Metal

  • Flexibility: Laser cutting does not require exchanging cutting tools to cut metal. The same setup can be used for fabricating various shapes within the same material thickness. Additionally, intricate cuts will not cause any issues.
  • Precision: If you want to cut metal with high accuracy, the best method to choose is laser cutting. The accuracy of these machines will allow you to achieve high precisions without requiring any after-treatment. Additionally, there is no need for added tolerance.
  • Repeatability: Precise laser cutting machines can fabricate and cut metal in the exact dimensions as demanded. The device ensures metal parts that replica each other.
  • Speed: Laser cutting devices can cut metal a lot quicker than traditional fabrication methods, especially for more complex shapes. Compared to the metal cutting methods such as flame cutting, laser cutters beat them in speed up to a specific thickness of about 10mm.
  • Automation: Since modern laser cutting machines are automated, metal fabrication with this method does not require human resources.
  • Quality: If the operator uses the correct setup to cut metal with laser cutting systems, the machines will only leave a slight burr. Generally, it is not necessary to remove it. Additionally, you will not have to worry about the heat-affected zone with laser cutters since it is very small.
  • Contactless Cutting: Only the laser beam comes into contact with the metal in the laser cutting method. Thus, no mechanical friction occurs during the process.
  • Versatility: This is the essential advantage of the laser cutting method. Laser cutters are suitable for various materials, and they can be used for many purposes, such as laser marking. Additionally, laser cutters are ideal for multiple profiles such as tubes and products, including the decorative metal fence.

Cons of Laser Cutting

  • Need of Expertise: If you want to make the most of a laser cutting machine's potential with the correct setup to cut metal, you will require experience.
  • Metal Thickness Limitations: Compared to other metal cutting methods, laser cutters are unsuitable for thick metal plates.
  • Upfront Costs: Cutting metal with laser cutters can be twice as expensive compared to plasma or waterjet.
cut metal with laser cutting system
Laser Cutter

Cut Metal with Hacksaw

Using a hacksaw to cut metal is one of the most conventional metal fabrication methods. However, current metal fabricators still utilize this specific method for some of their projects.

If you want to utilize a hacksaw for metal fabrication, you should hold the handle, press the cutting blade against the metal, and move the edge forth and back in classic sawing motions.

Pros of Hacksaw Cutting

  • It is a simple tool.
  • It is cheap compared to modern methods.
  • It is straightforward to learn and use a hacksaw for cutting metal.

Cons of Hacksaw

  • Using a hacksaw for cutting metal requires muscle power.
  • Cutting metal with this method can be very time-consuming.
  • It is considered the last option for large-scale projects.
Hacksaw Metal Cutter
Hacksaw Metal Cutter

Tin Snips Metal Cutting Tool

You may need to cut thin sheet metal and metal mesh. The best way to do the job is using tin snips which are small and easy-to-use metal fabrication tools.

Pros of Tin Snips

  • It is a simple metal fabrication tool.
  • You do not need experience in cutting metal with tin snips.
  • Cutting thin flat metal with tin snips is very quick.
  • It is cheaper than most metal fabrication methods.

Cons of Tin Snips

  • This sheet metal cutting method can only cut thin material.
  • It is likely to leave the sheet metal edges serrated.
Tin Snip Metal Cutting Tool
Tin Snip Metal Cutting Tool

Air Cut-Off Tool

One of the practical methods of cutting metal is using an air cut-off tool. This metal fabrication device is basically a miniature version of an angle grinder that runs off the air. Additionally, it has a cut-off wheel of a particular size.

Pros of Cutting Metal with Air Cut-Off

  • This method is perfect for small areas.
  • You can make sharper turns with this tool due to its smaller blade.
  • The air cut-off method is a decent choice to cut metal tack welds.

Cons of Cutting Metal with Air Cut-Off

  • The only drawback of this cutting method is that it cannot be used for large-scale projects.
Air Cut Off Metal Fabrication Tool
Air Cut Off Metal Fabrication Tool

Cut Metal with Shears

Metal shears are very similar to tin snips while working with electricity.

Pros of Shears

  • They are much faster than tin snips.
  • Shears are ideal if you have to cut metal sheets on a large scale.
  • They are perfect for creating straight lines.
  • Shears can cut metal on the turn.

Cons of Shears

  • Using shears requires experience.
  • When using this metal fabrication method, you need to be precise since the slightest mistake can cause severe issues on the surface of your sheet metal.
Shear metal cutter
Shear metal cutter

Cut Metal With Sawzall

Sawzall or reciprocating saw is basically a hacksaw with a motor that runs off either a battery or power outlet to cut metal.

Pros of Sawzall

  • It can cut metal in any shape and thickness easily.
  • It is easy to learn to work with these cutting tools.

Cons of Sawzall

  • Cutting metal with a Sawzall requires a steady hand.
  • Although it can fabricate metal pieces with any shape and thickness, this method is practical for specific applications.
cut metal with Sawzall
Metal Fabrication with Sawzall

Cut Metal with Angle Grinder

The angle grinder is the most used tool by metal welding service providers. Although these tools are excellent for griding, you can switch the grinding wheel to cut sheet metals, pipes, etc.

Pros of Angle Grinder

  • Cutting metal with an angle grinder is quick.
  • You can cut metal with this tool with a bit of experience.

Cons of Cutting Metal with Angle Grinder

  • It is not the best choice for clean and straight lines.
angle grinder for metal cutting
Metal Fabrication with Angle Grinder

Chop Saw Metal Cutting Tool

A chop saw is a spinning cutting tool established on a worktop, and you should operate it by pulling down a level in an up to down movement.

Pros of Chop Saw

  • You can cut metal quickly at 90 degrees.
  • It is a perfect tool for cutting metal pipes, flat stocks, or even steel tubing.

Cons of Chop Saw

  • Modern chop saws have considerably expensive blades.
  • You should be very careful when fabricating metal with this tool.
Chop Saw metal cutter
Chop Saw Metal Cutter

Standard Circular Saw

Another tool that you can cut metal with is the circular saw which is almost similar to a chop saw, except it is not fixed to the top of the workpiece.

Pros of Circular Saw

  • This metal cutting tool is portable.
  • It features a safety guard for the blade.
  • They can cut metal quickly.

Cons of Circular Saw

  • Circular saws are not the best option for uniform cuts.
  • Working with this metal cutting tool requires quite an experience.
Cut metal with Circular Saw
Cut metal with Circular Saw

Cut Metal with Bandsaw

Bandsaws are metal cutting tools that work vertically or horizontally depending on the project.

Pros of Bandsaw

  • The bandsaw allows you to have a steady cut.
  • It is effortless and quick to cut pipes with this tool.
  • This tool is quieter than the other mechanical cutting devices.

Cons of Bandsaw

  • Cutting metal tubes and pieces with a bandsaw can be time-consuming.
Cut metal with bandsaw
Cut metal with Bandsaw

Oxyfuel Cutting Method

Oxyfuel cutting is a metal fabrication method that involves cutting the material using a torch. The fire uses oxygen and a fuel gas such as propane to be ignited.

Pros of Oxyfuel Method

  • It is the perfect method for cutting steel products.
  • This multi-purpose tool can be utilized for welding, brazing, and heating.

Cons of Oxyfuel Method

  • Using this tool requires skills and experience.
  • The oxyfuel cutting method requires more equipment.
Oxyfuel metal fabrication system
Oxyfuel metal fabrication system

Metal Cutting with Plasma Cutter

Plasma cutter is among the favorite tools of the current metal fabricators. The system works by hooking the plasma cutter up to a power source and air compressor. Then you fire a hot jet of plasma from the torch, which allows you to make a diverse range of straight cuts at any demanding depths.

Pros of Plasma Cutter

  • It is a modern metal cutting method.
  • It can cut precise lines.
  • Using a plasma cutter is easy for welders.

Cons of Plasma Cutter

  • The only drawback of plasma cutters is that they are expensive.
Plasma Cutter for Metal
Plasma Cutter for Metal

Metal Fabrication with Waterjet

The last method of cutting metal materials is using abrasive waterjets. This method is suitable for all metal materials, including aluminum, copper, brass, etc. Some current aluminum composite panel manufacturers utilize this method to fabricate their products.

Pros of Waterjet

  • Waterjet cutting leaves no distortion or heat-affected zone.
  • It creates perfect and smooth edges.
  • Fast cutting and increased productivity are other advantages of this method.
  • There is no need for additional part clamping.

Cons of Waterjet

  • Waterjet cutting cannot be used for metal sheets with more considerable thicknesses.
  • This method can waste a lot of water.
Waterjet for Cutting Metal
Waterjet for Cutting Metal

metal buildings

Pre-Engineered Metal Buildings are the Best Choice for You

Nature's threats such as snow, forest fires, heavy rains, hurricanes, and much more have plagued homeowners and buildings for centuries, causing irreversible damage. Thanks to building engineers and construction materials manufacturers, they have managed to make advancements in structural stability and durability with pre-engineered metal buildings. These building materials offer various benefits for homeowners and builders. One of the many beneficial characteristics of metal buildings is their ability to withstand the scariest moments while providing maximum damage protection.

Advantages of Pre-Engineered Metal Buildings

Due to various advantages of pre-engineered metal buildings, traditional construction materials are becoming less and less popular. With their customized ability, speed of construction, and decreased insurance costs and maintenance, no construction material can compete with metal buildings. Those were just a few advantages of metal construction products. Let's discuss these benefits in more detail.

Pre-engineered Metal Buildings are Customizable

No matter your requirements, a pre-engineered metal building can be customized for your project, created at the manufacturing area, and delivered to the construction site. Architects can design your home or office buildings to match the surrounding environment, or it can stand out as a unique construction. A current metal building can be made with panels that feature different colors, textures, and shapes while maintaining strength and durability.

Metal Constructions are Durable and Strong

Metal building products provide great strength without bulkiness. These buildings will last for decades without diminishing, and your investment in metal products can be helpful for as long as 30 years or more. Metal cladding systems can withstand extreme environmental conditions such as high wind loads, hurricanes, earthquakes, and other natural disasters. Some metal building facades also feature special coatings to protect your facility from rust and corrosion.

Most Metal Buildings are Eco-Friendly

Most metal building products, including aluminum composite panelsaluminum composite panels, are entirely recyclable. Most engineered metal buildings are made from recycled aluminum panels or steel plates while maintaining their quality. There is a considerable emphasis currently ongoing "green," so aluminum composite panels are the best option if that is one of your goals.

Metal Construction Materials are Efficient

When metal claddings are manufactured, the use of advanced computer programs decreases the amount of metal waste. You will not need as many components for your building as you may for other structures. Additionally, metal fabricatorsmetal fabricators accomplish their metal products with minimal waste while still meeting the best strength-to-weight ratios. For example, aluminum composite panels and weathering steel panels are lightweight while durable. So, these metal materials are more cost-effective solutions than other traditional building products.

Construction Time of a Metal Building is Less Than Traditional Constructions

As you know, time is money, and with pre-engineered metal buildings, you will get your money's worth. Every prefabricated metal construction is created at the factory to precise specifications. They are pre-built and designed for easier reassembly.

Lower Costs with Metal Products

While labor costs with metal cladding installation are lower, automated engineering at the factories can save time and material waste. Additionally, since the construction time of pre-engineered metal buildings is lower than traditional facilities, several procedures can be performed simultaneously, which can also decrease the labor cost.

Your Building Will Not Need Regular Maintenance with Metal Products

Due to the strength and durability of aluminum composite panels and CORTEN Steel, metal buildings will require less maintenance than other materials such as wood and brick. ACM panels and CORTEN are not susceptible to rusting and rotting means they will not need to be repaired or replaced periodically. Additionally, repainting these metal panels will rarely be required.

Pre-Engineered Metal Buildings are Expandable

Once your pre-engineered metal buildings are completed, they will remain flexible in how you can use them. Spatial home design can be reworked by only removing interior components like walls adding or subtracting floorings and wall systems. If you need to expand your home, you can add space to your metal building by enclosing floor space. Aluminum composite panels are strong enough to take on the additional weight of added components.

You Can Relocate Most Metal Buildings Easily

Even the most significant buildings that are made from composite panels and other lightweight metal components can be disassembled, moved, transported, and reassembled in a new area. Some small pre-engineered metal buildings do not even need to be disassembled before moving to the new location. ACM panels are designed so that they quickly come apart and can go back together.

Aluminum and Steel Buildings are the Smart Choice

Pre-engineered metal buildings are the least expensive and the most durable construction types. Since they are highly customizable, significantly hazard resistant, and eco-friendly, they are considered an investment. These construction systems can last for decades and be passed down from generation to generation. Even if you need to take down your home or building, the metal panels used in your facility will be recycled and reused in a new project or application.

Different Metal Building Products

All metal buildings consist of different metal components that make them the perfect and modern metal buildings. Some of the essential elements are:

metal buildings
Modern Pre-Engineered Metal Building Design

How Metal Buildings Can Protect You Against the Harshest Weather Conditions

Now that you know, pre-engineered metal buildings are the best choice for today's construction projects. However, in addition to their beneficial characteristics, the key factors that make metal buildings the perfect choice for protecting you against the worst weather and environmental conditions are:

Modern Engineering is the Key

When metal construction engineers design a building, they create it by following local codes and loads. For instance, a building in Canada should withstand extreme cold weather and wind loads.

Pre-Engineered Metal Buildings have Ductility with Extreme Weather

Ductility is the scope to which a metal building or structure can undergo large deformations without damaging the construction. This means that metal construction materials can bend without breaking. Thus, these constructions are perfect for areas prone to hurricanes or earthquakes.

Metal Building's strength-to-weight Ratio

As told, aluminum composite panels and CORTEN steel feature the best Strength-To-Weight Ratio. This Ratio compares a construction's inherent strength to its weight, indicating the point at which a building material will fail to support its weight under different conditions.

Specific Strength Characteristics

Most building materials vary in strength. For example, two pieces of wood will have different strengths. The same goes for metal materials. Steel and aluminum composite panels are more specific in strength, meaning that pre-engineered metal buildings with these materials will produce more robust and durable structures with far less raw material and labor than other traditional construction systems.

Pre-Engineered Metal Buildings are Noncombustible

Fire-rated aluminum composite panels and CORTEN steel panels will not burn, they do not ignite, and they will not feed the flames, resulting in not causing the fire to spread. International building codes recognize metal building cladding systems as noncombustible systems.

Metal Constructions Can Overcome Earthquakes

Almost all metal buildings are perfectly equipped and prepared for earthquakes. As you know, earthquakes can move and shift the foundation of construction. As we told, metal buildings are ductile, and they can undergo a lot of deformation while not failing. Metal constructions with aluminum composite panels are lighter than other facilities, which is beneficial during earthquakes since they lessen the force that can tear the building apart.

Heavy Snow is Not an Issue to Metal Products

Although snowing is enjoyable and pretty to look at, it can cause various structural damages. In locations with intense snowfall levels, there is a higher chance for your roofs to collapse. Additionally, the moisture can cause rotting or molding. However, a well-designed pre-engineered metal building can withstand any amount of snow. It would be best if you considered things when constructing a metal building in a snow-prone location like Canada.

  • Roof Pitch
  • Wind Areas
  • Roof Shape
  • Accessories (snow guards)

modern acm panels

ACM Panels for Interior Applications

Aluminum cladding systems are construction materials that today's architects use to create functional and beautiful residential and commercial metal buildings. One of the metal claddings that you may hear of is the ACM panel. Aluminum composite materials or ACM panels are modern and contemporary cladding systems that you can see on current homes or business buildings. Most architects use aluminum composite panels in Canada for outdoor advertisements, building facades, and interior designing. These metal panels will help you create unique designs featuring complex shapes such as arcs since it is easy to fabricate them in your demanding form.

You may wonder why ACM panels are becoming the number one metal cladding material worldwide. It is simple. Since aluminum composite panels are durable, impact-resistant, stiff, and beautiful metal panels that can withstand the worst weather conditions, they are recommended for your building facades. The good news is that you can also use them for your business or home interiors to create an extraordinary place for you, guests, or workers. This article will help you use these metal panels more efficiently in terms of ideas, applications, installation process, and benefits.

ACM Panels Ideas and Applications for Building Interiors

Most interior designers choose ACM panels for interior column decoration, kitchen counters, and room ceilings. Additionally, some may use them for making modern furniture, including sleek cabinets, tables, work surfaces, chairs, and shelves. Thanks to aluminum composite panel manufacturers, these metal panels are produced with attractive finishes such as mirror-like, glossy, matt, wood, and limitless color choices. They can help designers add aesthetic elements to your kitchens, bathroom, or other areas. Generally, most of the current heating hoods in our kitchen are made from ACM panels. Additionally, Canadian investors, homeowners, and business owners invest more in aluminum composite materials for interior designing projects to attain inspirational style.

Another metal product you can use to create a beautiful design for your house is a decorative metal fence. Read all about the decorative metal fence.

modern acm panels
ACM Panels for Cladding Application

Benefits and Advantages of an Aluminum Composite Panel

Aluminum composite panels and ACM benefits make them perfect for interior and exterior applications. If you choose them for your next project, you can expect to have a more stable and beautiful interior and exterior designs for your home. Although they have limitless technical advantages over other metal panels, here are some practical benefits of ACM panels that you should know before buying your construction materials.

  • You Can Paint ACM Panels Easily
  • You Don't Have to Put A Lot Of Effort or Spend a Lot of Time On Cleaning ACP
  • Cutting ACM Panels is Very Easy
  • Almost All Aluminum Composite Panels are Lightweight
  • ACM Panels Installation Process is Straightforward
  • Buying Composite Panels is Considered Investment
  • Your ACP Materials Will Last More Than You Imagine
  • Fire-Rated ACM Panels Follow Safety Codes
  • Your Building's Architect Can Create Any Design You Desire With ACM Panels
  • ACM Panels are Water Proof
  • You Will Not Have To Worry About Corrosion With Aluminum Composite Panels

Whether you use an aluminum composite panel for interiors or exteriors, you won't need to waste your time cleaning and to maintain them. ACM panel does not absorb dust or dirt, and even if it does, you can clean it with simple water rinsing without being worried about rusting or corroding.

Although ACM panels can be more expensive than other metal panels, using them for interior designing can save you money. Additionally, ACP material features a fire-resistant core, which is a non-toxic substance. So, you can always feel safe in your homes without worrying about fire problems. Moreover, if you want to have robust kitchen countertops to put heavy equipment on them, ACM panels are the best choice since they can withstand pressure and other impacts without getting deformed or damaged.

Since aluminum is a flexible metal material, fabricating ACM panels to your custom demands is easy for manufacturers. So, you can have unique columns, balconies, arches, and other architectural elements in your interiors with aluminum composite panels. However, the most significant benefit of ACM panels that makes them the perfect material for modern interior designs is their easy installation process which we will discuss next.

ACM Panels Installation

The aluminum composite panel installation process is more straightforward than other metal or wood panels. You can install them right after purchasing them with a simple DIY procedure. Follow the steps precisely, and you will be fulfilled with your interior ACM Panels.

  1. Check for a dry and flat bottom surface of your wall trim.
  2. You can prevent the decorative component from cracking and deformation by using multi-layer panels when installing ACM panels.
  3. Distribute the glue evenly during the installation process.
  4. The aluminum composite panel used for interior application should be divided into different parts according to your design's requirements.
  5. Use glass glue to seal the panel's joints.
  6. At last, clean the surface and keep the line's thickness consistent after the glue is dried entirely.

Check our aluminum composite panel installation guide for more details.

Metal Fabrication Services with Laser Cut

Decorative Metal Fence Panels Made with Laser Cutting Machines

Privacy and security are what homeowners want to provide for their homes. However, no one wants to sacrifice their home's attractive appearance for better privacy. So, what is the solution? A decorative metal fence is a perfect material for houses and buildings that require security with aesthetic characteristics.

Architects and builders have been using decorative metal fence panels with traditional materials and designs for a long time. But, since the architecture for current building designs requires more contemporary and modern elements, metal manufacturers started producing metal fences that are more durable and feature a stylish appearance. One of the metal fabrication methods that manufacturers use for decorative metal fence panels is laser cutting.

Decorative Metal Fence Panels: Applications, Advantages, Materials, Types, and Cost

Laser Cutting Methods for Decorative Metal Fence Fabrication

Decorative metal fence panels manufacturers utilize various laser cutting machines and methods to create beautiful fencing systems for your homes. Each method has a different approach, but the results are almost identical. Here are four laser cutting systems that metal fabricators use to provide aesthetic decorative metal fences.

  1. Vaporization Laser Cutting System
  2. Melt and Blow Method
  3. Thermal Stress Cracking with Laser Cut Machine
  4. Reactive Laser Cutting

Vaporization Laser Cutting System

One of the laser cutting methods used to produce decorative metal fence panels is vaporization. Vaporization laser cut machines heat the surface of the metal panel with high-energy beams until it reaches its flashpoint. When the metal surface gets the flashpoint, the laser beam creates a keyhole, increasing absorption by deepening the hole. With the hole deepened, the metal fence panel surface boils. Then the machine blows the ejecta out with vapor generation eroding to enlarge the gap and create the demanding patterns on the decorative metal fence.

Melt and Blow Method for Cutting Decorative Metal Fence Panels

This particular metal cutting method that is used for decorative metal fence panels utilizes high-pressure gas to blow and remove molten surfaces off the cutting zone. The melt and blow method is perfect for decreasing energy consumption.

Thermal Stress Cracking with Laser Cut Machine

Some of the materials and sheet metals that manufacturers use to produce decorative metal fences can have brittle characteristics. Thermal Stress Cracking with a laser cutting machine is the best choice for such materials. In this

Reactive Laser Cutting for Producing Decorative Metal Fence Panels

Reactive laser cutting is the most common method metal fabricators use to produce decorative metal fences. This method is also known as burning stabilized laser gas system or flame cutting.

Decorative metal fence panels with laser cutting
Laser Cutting is the Perfect Metal Fabrication Method

Advantages of Laser Cutting Machines for Producing Decorative Metal Fence Panels

There are many reasons why metal fabricators use laser cutting machines to produce decorative metal fence panels. Laser cutting systems provide various advantages for manufacturers, including:

  • High Accuracy
  • Speed
  • Versatility
  • Less Waste
  • No Need for Tool Replacement
  • No Wrapping or Other Damages
  • Energy Efficiency

Make sure to read about the advantages of laser cutting systems to understand why they are perfect for creating decorative metal fences.

Advantages of Laser Cutting

Decorative Metal Fence Panels Types and Materials

Metalworkers and manufacturers produce decorative metal fence panels with different materials depending on the design and requirements. The most common metal materials for fences are:

  • Aluminum
  • CORTEN Steel
  • Iron

Although each material has its unique benefits, CORTEN Steel and Aluminum are the trendiest metal for decorative fences.

CORTEN Decorative metal fence panels
CORTEN Steel Decorative Metal Fence Panels

Additionally, metal fences come in various types. However, five of them are the most common and popular among designers and architects:

  1. Garrison Decorative Metal Fence System
  2. Palisade Decorative Metal Fences
  3. Security Mesh Fence
  4. Picket Screens
  5. Chain-Link Metal Fences

Using Decorative Metal Fence Panels Will Make Your Home a Better Place

Decorative metal fence panels have various usages for your house. Due to their attractive appearance and functionality, you can use them for your garden's privacy, cladding system, gates, water tank screens, backlit enhancement, deck privacy, outdoor areas separation, and interior wall designs. Using them will enhance your home in every aspect. Their advantages include:

  • Decorative Metal Fences are Privacy Material for Your Homes
  • Metal Fences will Protect You Against Exterior Elements
  • Decorative Panels Create Natural Air Ventilation and Shades
  • Decorative Metal Panels Will Enhance Your Home's Appearance
  • Ornamental Metal Fence Panels Do Not Require Complex Maintenance
  • Metal Fences are Affordable
  • Installing Decorative Metal Fences is Easy

Decorative Metal Fence Panel with CORTEN Steel

Decorative Metal Fence Panels: Applications, Advantages, Materials, Types, and Cost

Decorative metal fence panels and privacy screens are one of the essential components of any modern home that provide aesthetics and harmony to a facility's Garden or stairs. These metal building products are more increase the safety and privacy parameters of a home while providing a beautiful view for the exteriors of the facility. With this said, decorative metal fence panels are primarily used for protection and security purposes.

Decorative metal fence panels manufacturers produce these privacy screens from various materials, including aluminum panels, galvanized steel, wrought iron, CORTEN steel, etc. Each material and system have its unique characteristics and benefits. However, before buying new decorative metal fence panels for your gardens and stairs, it is essential to inspect these materials from different angles.

Decorative Metal Fence Panels History

Decorative metal fence panels usage goes back to ancient times. Only the wealthiest people could afford metal fences for their fine brick and stone mansions. By the early 1800s, the blacksmithing industry started growing locally, and artisans produced decorative metal panels from wrought iron to enhance the attractiveness of homes. However, ornamental metalwork became very popular during the Victorian era, in which foundries started the mass-production and casting process with more details and aesthetics.

Decorative metal fence panels in the modern era are produced to provide better durability and aesthetics with aluminum and CORTEN steel materials. Modern meta fences come with hollow pickets and can match solid stipes with lightweight characteristics that allow homeowners to install them more straightforwardly. Additionally, manufacturers upgrade classic iron fences with multistep powder coating to provide lower maintenance characteristics.

It is essential to know that modern manufacturers and metal suppliers rely on salvaged materials when it comes to restoration applications. Since decorative metal fences are recyclable, manufacturers can melt and reuse them to produce new decorative panels. Most factories dress up these privacy screens with machine-made scrolls and cast details. Moreover, they mix materials and different production systems with hollow pickets to decrease the fabrication costs. Modern suppliers also use laser cutting systems to create decorative metal fences with Victorian shapes and styles.

Decorative Metal Fence Panels Applications

Decorative metal fence panels and privacy screens are practical for different applications. They can be used for both interior and outdoor purposes since building contractors install them to add warmth to the interiors or a garden. The unique thing about these metal fences is that they are works of art, making them perfect for various practices, including:

  • Decorative Metal Fence Panels are Perfect Privacy Products for Gardens
  • Perforated Decorative Panels can be used for Building Claddings
  • Garden Privacy Walls and Gates
  • Beautiful Screens for Water and Oil tanks in the Garden
  • Enhancement for Backlit Features
  • Deck Privacy and Aesthetics
  • Interior Wall Designs and Styles
  • Outdoors Area Separation

Decorative Metal Fence Panels Materials

As told, manufacturers utilize various metal materials to produce decorative fence panels. However, there are three primary metal materials that most decorative metal fence panels are made from which are:

CORTEN Steel or Weathering Steel is a high-strength low-alloy steel that features improved atmospheric corrosion-resistant characteristics. Since this metal material is highly robust and requires lower maintenance than other steel forms, it has become one of the primary choices for decorative metal fence panels. The alloying elements of CORTEN steel panels naturally generate a stable rust layer that increases the corrosion resistance property of the metal fences. Instead of eroding and being damaged, the surface of the weathering steel oxidases and develops a protective coat, creating a unique and rustic look for the decorative panels.

Aluminum is another suitable metal material that manufacturers utilize to produce various construction materials, including decorative metal fences. Like CORTEN steel, aluminum does not corrode or rust over time. The shiny and mirror-like surface of this metal help designers to create attractive privacy screens that can last longer than traditional iron fences. Additionally, aluminum is a lightweight metal that provides an easy installation process and can decrease the labor cost for installing privacy screens. Most aluminum decorative panels can last longer than 20 years if maintained properly. Additionally, since aluminum is flexible metal material, manufacturers can produce metal fences with complex designs by using this material and simple fabrication methods.

Wrought iron is considered the traditional material for metal fences. Although this material is not used widely for modern designs, architects and designers utilize them in some current projects. The simple and classic wrought iron look with black paint can create an irreplaceable feeling. However, contractors can provide decorative iron fences with more trendy colors and finishes for homeowners who prefer a modern appearance. Manufacturers apply an extra protective layer since iron is susceptible to corrosion to enhance durability and lifespan.

Decorative Metal Fence Panel with CORTEN Steel
CORTEN Steel Decorative Metal Fence

Different Types of Decorative Metal Fences

Metal fence panels are available in various types and classes. Here are five of the most popular decorative metal fences that designers recommend for modern homes and gardens.

  • Garrison System
  • Palisade Fencing
  • Security Mesh Fencing
  • Picket Metal Gates
  • Chain Link Metal Fences

Garrison Metal Fence System

Garrison metal fence system is a high-end protection paneling system that is made from heavy-duty steel or CORTEN steel. This decorative fence features a robust structure with spearheads and is considered the best metal fence for privacy and security. Manufacturers finish Garrison metal fences with various colors. Additionally, these privacy products offer good visibility for homeowners. Moreover, the extreme durability of Garrison systems makes them low-maintenance systems for privacy purposes.

Palisade Decorative Metal Fence

Palisade decorative metal fences are the best choice for industrial facilities. These metal panels are also made from steel and are less expensive than other systems. The installation process of these systems is easy and follows the ground's contours, ensuring that no gaps appear under the assignment. Additionally, they do not need regular maintenance can cutting them is almost impossible, meaning that they are perfect for safety and privacy.

Security Mesh Metal Fences

Security mesh metal fences are other standard systems that can protect industrial facilities such as airports, commercial buildings, sports stadiums, etc. Since they are made from anti-corrosion materials, they can last long without any damages in harsh weather conditions. Additionally, Security mesh systems are perfect for large-scale projects since they are affordable.

Picket Privacy Screens

Picket privacy screens feature horizontal posts that have vertical wooden slats. These decorative metal fences are shorter than traditional gates and are perfect for garden entrances. However, they do not provide high-level security and privacy.

Chain-Link Decorative Metal Fence Panels

When it comes to separating a garden into different portions, Chain Link decorative metal fence panels are the best choice. These metal fence systems are simpler than other privacy screens and feature unique style touch. For homeowners who want to create beautiful and functional gardens for gatherings, Chain-link is a must-have.

Advantages of Decorative Metal Fences

It is essential to have decorative metal fence panels in gardens and the interiors of any home since they offer various advantages and benefits for occupants and homeowners. Here is the list of privacy screens primary advantages that you should know:

  • Decorative metal fences are the perfect construction materials to create privacy and keep any unwelcome guests out.
  • Metal fences can protect guests and occupants from exterior elements such as sunlight during warm seasons by reducing the UV light and balancing the area's temperature.
  • Creating ventilation and shades is easy with decorative metal panels.
  • Metal decorative panels and gates are stylish and can enhance the aesthetics of a home.
  • When it comes to maintenance, ornamental metal fences are better than wood fences since they are anti-corrosion and require lower maintenance.
  • Metal panels are more affordable than traditional fence systems that were made from bricks and wood.
  • Installing Decorative Metal Fence Panels is Easy
  • Decorative Metal Fence and Privacy Screen
    Modern and Beautiful Decorative Metal Fence and Privacy Screen

Decorative Metal Fence Panels Cost

Generally, decorative metal fence panels' cost will primarily depend on the material homeowners choose and their amount. Labor costs can also play an essential role. The material amount will depend on the overall design's width and length. However, in the bigger picture, metal fences will cost homeowners less in the long term than traditional wood fences. Additionally, high-quality metal fence panels will not require additional protection, and they will serve their purpose without requiring any replacement or repair, making them cost-effective privacy screens.

Maintenance Requirements

Although modern decorative metal fences do not require complex and regular maintenance, it is better to clean these materials to maintain their beauty and aesthetics. For example, aluminum metal fences are durable and resistant to mold and termites, and cleaning them can be done by only utilizing simple washing equipment and water. On the other hand, traditional wood fences can warp and get damaged due to sunlight and rainwater exposure.

Metal Fabrication Services with Laser Cut

Metal Fabrication Services in Canada

Metal fabrication services are an inseparable part of any industry since metal materials play a significant role in operating every household and working environment. From light fixtures and appliances to building materials, chairs, desk tools, claddings, metal is the stabilizing element that makes all required comforts possible.

Metal fabrication services utilize various procedures to turn raw metal into pre-made shapes for any demanding application. For example, the aluminum composite panel used for modern building cladding systems is made through custom metal fabrication processes performed at a metal fabricator facility. However, the metal fabrication services involve complex and varied methods that this article will introduce.

What is Metal Fabrication Services Process?

Metal fabrication services are an essential part of any industry. Metal fabricators utilize various systems and methods to create practical products for building and other applications. Each process takes years of training, experience, and skill to master. Moreover, industrial machines and tools required for metal fabrication are often expensive and consume considerable working space and energy. Here are some of the most used fabrication processes that metal manufacturers utilize:

  • Metal Cutting
  • Metal Folding
  • Metal Welding
  • Machining
  • Punching
  • Bending and Press Brake
  • Shearing
  • Notching
  • CNC Routing
  • Stamping
  • Casting

Cutting Metal Fabrication Services

The most common metal fabrication services involve cutting, splitting sheet metals into smaller pieces. The cut metal is freshly made in most applications and needs to be fabricated into a particular product. Manufacturers submit pre-shaped metal products such as bars and measured panels in other applications. Metal fabricators perform the cutting process with various devices and machines. For example, laser cutting services are one of the most modern metal fabrication methods that are extremely precise.

Metal Fabrication Services with Laser Cut
Laser Cutting

Metal Fabrication with Folding

Folding is another metal fabrication service that is more complicated than metal cutting. In this method, metal surfaces are manipulated to shapes at a particular angle. With specific metal fabrication services with the folding process, the intent is to fold the metal product's surface at a 90-degree angle or something else that is either less or blunter. However, metal folding can be performed in facilities equipped with high-tech devices and equipment due to the complexity of the whole procedure. In most fabrication where folding is required, joining two metal panels at a specific angle would be the best alternative.

Metal Welding Services

Along with metal cutting fabrication, metal welding services are also popular fabrication methods among manufacturers. The metal welding process involves the joining of two metal pieces. The pieces can be sheets, bars, panels, or shapes. This metal fabrication service can be done with various tools and methods. Generally, metal welding is achieved through the process of heating at the points where two metal pieces are meant to be attached or joined. Most metal fabricators pursue the area of fabrication with welding applications.

Metal Welding Fabrication
Metal Welding

Metal Machining and CNC Routing

Metal machining and CNC routing are some of the most practical methods of metal fabrication services. In these fabrication systems, the machine removes certain portions from a metal piece. The process is performed on a lathe that rotates the metal against sharp tools that trim edges and corners to cut the material and produce the desired shape. CNC routing is the most modern machining process that is precise and does not require hard labor.

Punching Metal Fabrication Services Method

Machining and CNC routing can create holes on the working piece, which will require punching where the material is placed under a die and submitted to a punch with a drill. For a precise punching metal fabrication, the circumference of the grill must fit and slot perfectly through the die. The process is generally classified into one of two subcategories depending on the intention of the application. In most applications, the intent is to punch holes into sheet metal for further fastening purposes. In other applications such as blanking, the area that consists of holes is extracted from the larger board to create a smaller bit portion.

Shearing and Notching

Shearing is the metal fabrication service that is used for sheet metals that require long cuts. In this method, the metal panel is usually fed horizontally through a cutting machine. In some cases, a cutting tool is applied vertically against the sheet metal's length. Metal Shearing and Notching Services are often used to trim the edges of the metal panel. However, the process can be done anywhere along with the metal piece.


Stamping is another metal fabrication method that utilizes a die. However, the intent of this process is not to create holes but to raise a particular area of sheet metal without penetrating the surface. For such applications, stamping is utilized for forming certain shapes or images within a metal panel. Metal stamping is similar to carving woods, and the primary example of the fabrication is seen on coins.

Metal Casting

Metal casting is one of the oldest types of metal fabrication systems. In this method, metal is melted and poured into a mold and left to congeal into a particular form. Metal casting is perfect for a wide array of complex shapes. In many cases, casting can provide solutions to fabrication issues that would otherwise take several systems to solve, such as with assembly parts that would require shearing, stamping, and folding. The most common metal substances used in this method include steel, aluminum, gold, copper, magnesium, and silver.

Bending and Press Brake

Press brake and Bending machines are practical metal fabrication devices that feature long and narrow characteristics to fabricate large pieces of metal panels. Press brake machines lower a punch onto the metal piece and bend it in the demanding shape.

Products that are Made from Fabricated Metals

Metal fabrication services for forming pieces for assembly use are just a small part of the process when it comes to developing metal products. Another essential stage involves taking various pre-made parts and turning them into appliances, machines, and other practical products. Depending on the operations, a set of parts can go to an independent craftsperson or a factory. In most applications, a project will begin with one or more of the materials below:

  • Expanded Metals
  • ectional Metals
  • Flat Metal Sheets
  • Welding Wire
Products made from Metal Fabrication Services
Expanded Metal made by Metal Fabricators

Industries that Need Metal Fabrication Services

According to the statistics, the following industries require metal fabrication services:

  • Architectural and Structural Metals: In this industry, builders utilize fabricated metal to form structures of large and small buildings.
  • Construction and Building Materials: From cladding systems to fire escapes and metal staircases, metal fabricators create custom products for use in the building industry.
  • Tank, Boiler, and Shipping Containers: Metal is used almost in everything when it comes to tanks, boilers, and shipping containers. Thus, this industry requires complex and numerous metal fabrications.
  • Spring and Wire Products: Since welding wires are used for helping in welding pieces of metal together in different products, wires are essential components to custom metal fabrication processes. Additionally, wires play a crucial role in industrial machinery and devices.
  • Specialty Manufacturing: Metal fabricators utilize different methods in original equipment manufacturing processes that are used in specialty environments.
  • Other Metal Product Manufacturing: If this list were to contain all the industrial and commercial industries and machines, products, and parts that feature metal parts, it would create an encyclopedia. Since metal materials are produced every day in the world for various uses, metal fabrications serve as the backbone of the industry.
  • Hardware Manufacturing: Metal fabricators play an essential role in hardware development with their modern technologies that can create the most precise pieces with every demanding size.
  • Hand Tools and Cutlery: The metal fabrication processes are responsible for the precision of hand tools. Without good casting, cutting, and shearing, most tools would be impossible to produce, resulting in facing unpredictable limitations.
  • Machines, Screws, Nuts, and Bolts: At metal fabricators across Canada, screws, nuts, bolts, industrial machine parts, and other essential components of most industries are being developed. Meaning that without metal fabrication systems, there will be no other industry.
  • HVAC Systems: Metal fabricators make the production of equipment for HVAC systems possible.
  • Forging and Stamping Industry: Shaping metal products with dies and machines is done with forging and stamping subsectors. Many items that are commonplace throughout the industrial section, as well as in retails, are developed through these systems.

Profelez Custom Metal Fabrication Services

Custom metal fabrication services require complex and modern technologies, systems, tools, and machinery. At Profelez Metal Supplier and Fabricators, we have specialized in various metal fabrication methods for clients across a vast array of residential projects, commercial, and industrial sectors.

12 Advantages of the CNC Router (Metal Fabrication)

CNC router or computer-numerical control machining is metal fabrication method industrial manufacturers use to produce various metal materials. These machines operate with engineered equipment such as shaping machines, vertical millers, center lathes, and routers. The many advantages of the CNC router pushed manufacturers to replace most operator-required devices. Metal fabricators and companies in various industries utilize these metal fabrication machines for their manufacturing applications. CNC machines provide efficient, precise, and practical production with ideal capacity for producing large quantities of products with a router, center lath, grinder, vertical miller, or shaping machine.

Can CNC Router Cut Metal?

One of the best advantages of the CNC router is that it can cut metal. Although these industrial machines are primarily designed to cut materials such as wood, plastic, and aluminum composite panels, they can also fabricate metal materials. This particular process is called CNC milling, which involves removing materials from a workpiece by utilizing rotary cutters such as the CNC router.

During the milling process, the CNC router utilizes the cutting tool in the direction of the tool's rotation. Metal milling with these machines was introduced to replace classic and traditional machining, which was slower and labor-intensive.

CNC Router Applications and Industries

The financial and production advantages of the CNC router over traditional methods made them the most used devices in the metal fabrication industry. For instance, manual lathing requires a skilled technician, while the CNC machine only needs one experienced person to operate it.

CNC router and machining produces a vast range of metal items and products that have become a part of industrial businesses and the metal fabrication field. Most industries require precise, consistent, and complex fabrications. A few of these industries are as follows:

  • Aerospace
  • Agriculture
  • Automotive
  • Dental
  • Electronics
  • Firearms
  • Hospitality
  • Metalwork
  • Decorative Metal Fence (building materials)
  • Cladding Systems
  • Transportation

Advantages of the CNC Router

Anyone who wants to plan for metal fabrication or production of metal parts should know the primary advantages of the CNC router. While the business type and metal products differ, the benefits of CNC machines are clear.

Here are the 12 advantages of a CNC router:

  1. Precision: CNC machines' digital templates and autonomous milling eliminate human error and achieve high precision and accuracy. For maximum accuracy, modern manufacturers offer laser cutting services with CNC machines.
  2. Reliable Persistence: One of the advantages of the CNC router is that it works around the clock daily, on weekends, and even on holidays. Manufacturers stop the process only when they need maintenance or repair.
  3. Scalability and High Production: Once the specifications and design parameters are entered into the machine, the CNC router consistently executes tremendous quantities and provides flexible scalability.
  4. Capability: CNC routers create unbeatable outputs by manual machines when used with professional designing software. Even the most experienced engineers cannot do with traditional machines what advanced software can do with these industrial devices. CNC machines can produce products in any desirable size, texture, or shape.
  5. Less Labor: Automated CNC routers require fewer operators to operate the production process. Only one skilled operator can run several machines, and one experienced programmer can load them with the demanding designs. Traditional metal fabrication methods require at least one experienced operator per machine.
  6. Uniform Products and Parts: When manufacturers choose the advantages of CNC routers over traditional machines, the modern CNC machines produce exact output matches. Even the most experienced engineers that work with manual metal fabricators will have products that vary slightly.
  7. Lower Cost: The efficient results of CNC machines, due to their high speed, precision, specialization, and fewer labor hours, make the metal fabrication decrease the metal fabrication costs.
  8. Fewer Human Issues: Traditional and manual metal fabrication services are susceptible to the human element. For example, operators can get sick or go on vacation, which can cause issues for the manufacturing process. Thus, one of the advantages of a CNC router that makes it perfect for industrial production is that this machine eliminates almost all human issues.
  9. Safety: With practical production processes and consistent workpieces comes a safe environment. While operators are involved in CNC machining, the machine provides a safe distance from sharp tools.
  10. Design Retention: After loading a design into the CNC machining software and creating a perfect prototype, the program can retrieve the configuration to run and produces the object.
  11. Low Maintenance: Industrial CNC routers do not require much maintenance services other than changing or replacing implements at the proper interval and some simple cleaning.
  12. Versatility: The machine itself can produce any component designers imagine, making it the most versatile metal fabricating device.

What are the Different Types of Decorative Metal Fences and Gates?

Decorative metal fences and gates are essential components of any home which provide safety with an aesthetic appearance. Building material suppliers and manufacturers produce different types of decorative metal fence panels and screens for residential and commercial facilities. Some of the most common privacy screens and metal gates include wrought iron, chain link style, and picket style.

The type of decorative metal fencing that is chosen varies depending on the facility's location, needs, and preferences of the homeowner. Other factors such as security and safety affect the metal gates and fencing choices. In most cases, homeowners can choose ornamental decorative fences and privacy screens and still benefit from their functionality and high-level security depending on the home or business needs.

Applications of Decorative Metal Fence Panels and Gates

As told, there are different types of decorative metal fence panels and gates, and each system has its unique properties and features for indoor and outdoor applications. Building contractors and builders install these metal products to create aesthetics and add warmth to the garden or the interiors. The unique thing about these materials is that they are considered works of art. Thus, many applications can be made using metal fencing and privacy screens. Here are the few reasonable practices of decorative fence panels and gates:

  • Decorative Metal Fence Panels for Garden Safety and Aesthetics
  • Building Facades and Claddings
  • Garden Gates and Walls
  • Metal Screens for Oil and Water Tanks (industrial usage)
  • Backlit Features Enhancement
  • Privacy for Deck
  • Decorative Metal Fences for Interior Walls
  • Defining and Separating Outdoor Areas

Advantages of Decorative Metal Fences and Gates

Having metal gates and using decorative metal fences is important for any home since they provide many advantages and benefits for the facility. Here are some of the fundamental reasons why any homeowner should utilize these metal panels:

  • Outdoor privacy is the primary reason for having decorative metal fence panels and gates. Privacy screens are perfect for keeping out any unwelcome guests and maintaining security.
  • These gates and screens protect occupants from environmental elements during warm seasons, reducing the UV light and heat level.
  • Metal fencings offer ventilation and shade.
  • Decorative metal fencings and gates are stylish. Thus, they enhance the aesthetics of the garden or interior
  • When comparing decorative metal fences and wood fencings, the main difference is their maintenance requirements. Metal gates and screens, including steel, require lower maintenance since they are corrosion-resistant and robust materials.
  • Metal fences and gates are more affordable than complete fence systems and traditional brick walls.

Types of Privacy Screens and Metal Gates

It is time to introduce three of the most common metal fences and gates that designers and builders utilize for modern or cladding building designs.

Wrought Iron Decorative Fences and Gates

One of the most common decorative gates that architects and designers appreciate is the wrought iron gate. This type of product runs the gauntlet from plain and straightforward with understated styles to ornate designs with elegant twists and loops in various unique styles. Wrought iron decorative metal gates are generally tall, ranging from 122cmm to 183 cm. The vertical metal bars usually feature an 8cm to 13cm gap allowing people to look into the property. These types of decorative metal fences and gates are used as estate and driveway gates.

Traditional iron gates are painted in black color finishes. However, modern building owners and homeowners prefer to paint them in other noticeable and exciting colors. Current decorative metal fence panels, privacy screen companies, and manufacturers fashion these ornamented gates out of other low-maintenance metals such as galvanized steel and aluminum.

Picket Metal Gates

Another decorative metal gate system popular among designers is the white picket gate and metal fence. These metal building materials are made from horizontal posts with a vertical wooden slats body and are much shorter than the iron gates. The length of these gates often ranges from 31 to 61 cm. These decorative metal fences and gates are installed to create aesthetic entrances for gardens or yards, and due to their shorter height, they do not provide efficient privacy and security. It is common to see picket gates and metal fences on facilities that feature less ornate styles and designs since many people feel these fences add an old and traditional charm to homes.

Chain Link Decorative Metal Fences and Gates

Chain Link decorative metal fences and gates are generally used for sectioning off areas. This fencing system is simpler and standardized than other systems. Clients and homeowners can order rolls of Chain Link metal gates and fences from home improvement stores and cut them into their demanding length. These decorative gates have unique, stylish touch, resulting in the visual styling of iron metal gates and fences.

Is Aluminum Composite Panel More Expensive than other Cladding Materials?

Building cladding materials for both new and renovation projects are must-have architectural components that commercial and residential facilities should feature. Traditional builders and architects offered painting structures for their designs; however, modern building contractors and designers recommend adding functionality and aesthetics to the facades using various metal cladding systems, including aluminum composite panels known as ACM panels.

For homeowners who want to start their renovation or new building project, choosing and buying cladding systems from the suppliers' vast array of plans and designs can be a daunting task. Most current projects require flexibility and modernity for exterior applications. Thus, choosing between vinyl, wood, ceramics, and metal claddings such as aluminum composite panels and other aluminum cladding systems is challenging. When selecting the building facade panels, most homeowners consider the first thing is their price. While traditional building materials such as brick and wood come with prices around 3-14 $ per square meter, with high-end wood panels, which are the priciest cladding systems, ACM panels, or aluminum composite panels generally cost around 15-35 $ per square meter. However, there are many reasons behind the price of ACM panels that is relatively more expensive than other cladding materials.

Aluminum Composite Panel Advantages that Made them More Expensive Than Other Cladding Materials

Aluminum composite panels or ACP materials are produced by securing and bonding two aluminum plates around a fire-retardant core substance. These building cladding systems are developed and engineered to provide extreme durability and a long-life span for the building and homeowners who want to invest their money in real estate. The most noticeable advantages of these aluminum cladding are as follows:

Aluminum Composite Panels are the Most Durable Building Cladding Systems

The ACM panel production process provides extremely durable building materials. Two aluminum sheets adhere to a thermal resistance core. These paneling systems are considerably thin and lightweight. Since aluminum composite panels are lightweight, installing them is relatively more accessible than other building cladding materials. Additionally, metal fabrication methods fit perfectly on the ACP material, and metal fabricators and suppliers can turn them into any demanding shape or style. Metal cladding manufacturers apply a special coating to these building facade panels to enhance their water-resistant properties and protect them against potential dents that can occur due to humidity and moisture. These building materials are factory-tested to ensure their durability and ability to withstand various damaging elements. All aluminum composite panels that are developed adequately offer:

  • Aluminum Cladding Systems Feature High Wind Loads Resistance
  • ACM panels are Structural Supports During Harsh Weather Conditions
  • Aluminum Composite Panels Deflect Presumption
  • Air Inflation and Leakage Protectors
  • Safety and Fire Proof Characteristics
  • Moisture and Humidity Resistance Materials

These unique characteristics of aluminum cladding materials make them unbreakable and protect them from wear or tear even in the worst weather conditions in hot and cold seasons.

Aluminum Composite Panels and Aluminum Claddings are Extremely Versatile

Traditional building materials, including wood, stone, and vinyl, provide a unique and attractive construction appearance. However, these cladding systems offer a limited range of styles and designs, meaning that modern architects will be facing various challenges when designing a new building facade. For instance, stone claddings are preferred for their rough and rustic appearance and do not accept other finishes. Additionally, the shaping and fabrication of stone and wood can be time-consuming.

In contrast with stone and wood, aluminum composite panels and cladding panels are very flexible and provide easy fabrication processes for all types of building facade designs. Additionally, since aluminum claddings are lightweight building materials, builders can install them faster and easier than traditional claddings. ACM panels suppliers and manufacturers create circles, curves, and other geometrical shapes to provide limitless ideas for architects

Another essential factor in making aluminum composite panels versatile building cladding systems is their color finishes. Clients and architects can demand any color for their building facades and projects, and ACM panels manufacturers will apply them to the building material.

ACM Panels are Low-Maintenance Cladding Systems

Wood cladding systems and other traditional building materials that are made from natural elements require regular maintenance, which is time and money-consuming. Although traditional claddings can feature a natural appearance and be more appealing to some people, utilizing non-composite panels requires consistent oiling, finishing, and repainting. Additionally, water penetration and pests can cause permanent damages to the building's facade.

On the other hand, metal claddings and aluminum composite panels do not require frequent and regular maintenance. Even if there are strains and mildew on the panels, cleaning ACM panels can be done by only using simple washing tools. Since these materials have a reflective nature, they can be resistant to wear and tear caused by UV rays that exist in the sunlight, allowing ACP to maintain its beautiful appearance for decades.

Installation of Cassette Panels Systems

Cassette Panels systems are hook-on metal cladding products, which are functional for external and internal applications in different construction projects. These building materials are highly versatile as they feature multiple direction installation systems and can be applied to various substances, including glass, concrete, plywood, and aluminum claddings. Cassette claddings with a modern appearance are suitable for horizontal and vertical constructions on low-rise to high-rise facilities for both new and renovation buildings. These building materials are bent and fixed with concealed clips and top hats to metal frames which are generally made from aluminum.

Cassette panels systems, which are used for the building's cladding, are made from the development of different components which are used in large areas. The production process features cost-effective assembly since it is considerably easy and fast. Moreover, sheet metals are utilized in these cladding systems to reduce the cost alternative to any other building facades, including Aluminum composite panels systems which are also practical and beautiful building materials for more current projects. However, unlike traditional sheet metal facades, cassette panels do not require caulking or silicon during the installation. Thanks to the patented mounting system these building materials feature, they can quickly and easily snap into a particular area, moving from top to bottom. For additional flair, builders and designers utilize pre-fabricated trims and flashings that can fit into any channel. Cassette cladding systems offer an innovative building facade solution to create a flat and modern appearance. These building materials are installed on a suitable substructure and create futuristic visual effects that are perfect for commercial facilities and administrative buildings. It is essential to note that cassette panel systems are specified for building designs that demand larger widths or lengths than regular metal cladding panels.

Advantages of Cassette Panels Systems

Cassette panels systems have proved their value and functionality as they have passed the test of time. Their popularity is due to many advantages that they provide, which are :

Structural Stability of Cassette Panels Systems

Cassette panels systems feature heavy gauge metal materials and can be installed with aluminum clips. They take metal top had substructure and give the building perfect structural stability. Builders utilize the interlocking installing method, which consists of applying the cassettes onto a galvanized top hat and then fixing them firmly on the base element to increase the stability of the construction cladding system.

Cassette Panel Cladding Systems are Elegant

Architects appreciate cassette Panel cladding systems since they are smooth and modern-looking building materials that feature a flat appearance while providing beautiful details.

Sustainability and Durability

Since cassette claddings are considered Rains Screen Materials, they are naturally waterproof without any additional mastics and sealants. They allow rainwater to flow without entering the cladding structure and prevent damaging its construction. Additionally, these building materials can last for 50 to 100 years without requiring extra maintenance.

Economical Building Materials

Cassette panel systems are considered economical building materials since they create minimum wastage, and like aluminum composite panels (ACM), they are fully recyclable. Most metal building materials manufacturers develop cassette claddings from recycled materials and sheet metals.

Basics of Horizontal Cassette Panels Systems

Horizontal cassette panels are installed and mounted from bottom to top as they are attached indirectly in concealed sections. This way, the builder can have the freedom to create all stylistic aspects that architects design with these metal cladding materials. Horizontal systems often have 25mm depth and a specified gap of 20mm diameter. These diameter values exist equally on the exact other side of the cladding, with the rail utilized for fastening and forming the building facade. These panels are suitable for external wall systems with a length of up to 3,000mm. Additionally, the cladding grid can be installed equivalent to the client's needs and demands.

Installation Process

The installation of cassette panel systems requires constant establishment and positioning of elements that are used in the cladding framework. The framework includes exact measurements and quantity of panels with their length, width, and center-to-center height. Standard cassette metal claddings consist of an up-stand at the top, and they are fixed to the framework with aluminum clips. They also have another up-stand at the bottom located on the previous boards with pins. For cladding panels that are longer than 1.5m horizontally, slotting is better for more substantial fixtures and expansion tolerance.

Before starting the installation of cassette panels cladding systems, a layout with details should be drawn by the construction contractor to:

  • Establish the framework elements positionings
  • Measure and calculate the exact quantities and assets
  • Define the fastening supplies, including clips and screws positions with framework rails

The vertical and horizontal joint standard is 20mm comprehensive, and there should be an oblong hole at each end of the panel's top upstand. Fixing clips and suppliers are designed and tested to meet the performance and building design criteria. Clips often have dual functionality:

  • Lift-up resistance of the cassette panels claddings
  • Free expansion allowing for the metal