All You Need to Know about Cassette Panels Systems

Cassette paneling system is a hook-on metal cladding method which is widely utilized for both interior and exterior projects. This product is having outstanding versatility and can be installed in multiple directions onto a variety of substrates such as concrete, plywood and even glass. This techy and modern looking cladding is appropriate for horizontal and vertical constructions from low height to high-rise buildings for renovation and novel applications and projects. Cassette panels are typically fixed and bent by utilized clips and top hats to a metal frame such as aluminum, which has high level security due to having load bearing structure. This system is considered as open jointed product and is almost like rain screen system, which means they can have ventilated airspace after being installed.

Cassettes which are applied to façade section, are created from the development of components which are used in vast areas and they are produced for cost-effective and fast pace assembly process. These paneling system contains sheet metal which reduces the cost alternative to any composite cladding material. In addition, unlike pure sheet metal cladding method, this system has the ability of not having need for silicon or caulking during the project. The patented mounting system helps the panels to snap into a specific area which often moves from top to bottom very quickly and easily. For having additional features, trims and pre-fabricated flashes are approvable and it can fit onto any demanding channel.

Cassette panels cladding allow designers to have variety of innovative façade solutions with which they can create modern and flat appearance. They design the building in a way to provide suitable substrates for installing the panels on them and as a result generate a technological and futuristic characteristic which is perfect for commercial buildings and administrative facilities. This paneling method is typically specified for designs which require longer lengths or wider widths in comparison to other paneling systems.

Horizontal and Vertical Cassette Panels System

Horizontal and vertical cassette panels systems are defined from their mounting and installing direction which are respectively from top to bottom and from right or left or vice versa. These panels are indirectly bonded in hidden areas. This ability allows the designer or architect the required freedom to create different stylistic aspects when it comes to using cassette system. These products are often produced in a way to have 25 millimeters of depth and a specified shadow space with 20 millimeters diameter. Shadow gap values are mirrored with a rail, which is suitable for fastening and is considered as an important part of forming the system. These panels are especially appropriate for external claddings which need length of up to 3.000 millimeters. In addition, façade grids will be chosen and installed depending on the taste, need and demand of customers.

Installation System of Cassette Panels

Installation system of cassette panels demands to have predefined positions of the elements which are going to be utilized in the structure’s frame-work. During frame-work procedure, exact measurement which includes width and center to center height and amount of panels which should be utilized must be defined. In general, cassette panels contain an upstand at the one end which is attached and fixed to the framework with clips and the other end has another up-stand which locates into the clips on the previous surface. Slotting is required for panels which exceed 1.5 meter in length due to need of expansion tolerance. Clips which are utilize for fixing the products need to be designed and tested in a way to have compatibility with the performance basis of the project and the specific application. These fixing materials are dual functional. These two functions are about ensuring the lift up resistance and providing free space for expansion to the cladding and the panels.

Advantages and Benefits of Cassette Panels Systems

Cassette panels bring dozens of benefits to building owners. Thus they have become more and more popular by the time. Followings are few of the many advantages which these panels provide.

Elegant Appearance

Cassette panels systems are popular among designer due to their smooth and flat finish which allows them to create aesthetic external appearance for the construction. They have glossy and sleek surface which make them perfect for elegant looking modern buildings.

Stability and Safety

These systems require heavy gauge materials such as aluminum clips to have an overall structural stability. In addition, interlocking method which is installing solid panel directly on to a galvanized top hat and fixed firmly, increases the safety of the building. These material are also fire proof, which is considered as an advantage for safety standards.


Another important advantage of cassette panels is their water proof ability without having additional sealants or mastics. This prevents the water from entering the wall structure by allowing it to flow on the material. They are also produced with robust systems, which can have 50-100 years of lifetime. Thus they can stay functional and healthy with minimal maintenance procedure.

Affordability and Economically Friendly

These panels are hundred percent recyclable material and due to its purity, it creates minimum waste of metal material. This makes them more affordable and economically friendly which is a very important factor when it comes to building a facility or renovating it.

Everything You Need to Know About Aluminum Composite Panels

Aluminum Composite Panels are fast growing industrial metal material, which have gained popularity over past few years. For many years, architects and builders had issues with different materials until about 100 years ago. The ideal aluminum solution was introduced in 1969 and since then architects start to realize the amazing characteristics of the product. Their applicability is expanding day by day due to their energy efficiency, economical friendly and construction versatility characteristics. These materials are mainly used for external cladding and interior designing purposes. They are designed for modern construction of ventilated facades and their providing solutions are suitable for all fields of architecture. These perfect construction products have two main specifications, which are being lightweight and having easy fabrication and installation system. The benefits of the product changed the look of city skylines, offices, commercial facilities and even residential areas.

Brief Introduction about Obtaining Aluminum

Aluminum is defined as third most common element found in our planet’s crust. It is naturally found in many silicates and then it can be extracted from the mineral, which is known as bauxite. The bauxite is a sedentary rock, which has a high-level aluminum content. This metal has low density and it is resistant to corrosion. Thus, it is and extremely approvable material for many industrial applications and projects.

ACP (Aluminum Composite Panel) Cladding System

Aluminum Composite Panel contain two sheets of aluminum, which have thermoplastic core made of polyethylene that bond them together. The product is divided into three main classes depending on the mineral load of the structural core, which can be non-combustible or fireproof. The aluminum composite panel is produced with a continuous and frequent lamination process. In this this procedure, a sheet of material which should make up the core is extruded and compacted in between aluminum sheets and then the flatness of the product is applied with a perfect protective film. Due to this structure, this material is perfect for exterior wall cladding systems and projects. Cladding means a building façade material, which is covering other constructional materials in order to protect the building from damages caused by weather, pollution and light exposure.

ACP cladding systems can create a modern and elegant finish for the exterior. Along the architectural usage of the product, it is also applicable for interior designing process. Thus, it can be very useful for enhancing inner decoration of a facility. ACP materials are perfect for solving insulation issues due to their thermal behavior, which is achieved by facades. It is good to know that aluminum-ventilated façade can create chimney effect between its layers. This ability can generate a frequent ventilation in the chamber and maintain a stable and balanced temperature. Thus, this results in energy saving and energy efficiency compared to other conventional systems. This can make the heat evacuated in summer and renew the circulation air. In winter, the perfect insulating specification of the product, prevent the heat from wasting and infiltrating to outdoor areas.

Main Advantages of Aluminum Composite Panels


Most of the ACP materials come with FR grade feature, which shows that they are fire resistant due to the mineral core used in between aluminums. However, the material is already fireproof naturally and it does not ignite and catch fire up to 600 degree Celsius. This property of the product helps to ensure the safety of any facilities from houses to skyscrapers.


Aluminum Composite is one of the most sustainable, eco-friendly and recyclable materials available in construction industry. It ca be recycled without losing its quality or value. In addition, this material is used widely in solar heating and energy saving systems.

Lightweight Metal

The weight of any constructional material is an important factor for building procedure. It helps drive up the cost of the average operation of the construction. Heavy materials require special equipment and multiple transporting systems in order to be placed in construction sites. Using aluminum composite panel will not have such issues due to its lightweight characteristic.

Stalwart Physical Properties

ACP sheets come with stalwart physical properties, which make them perfect as cladding material for façade or exterior of any facility. They are also known for having extreme heat and noise insulation characteristics, which keeps the area quieter and cooler. These products are also UV resistant, thus they have longevity

Variety of Colors and Finishes

Composite panels come with variety of colors, finishes and styles. Thus, costumer is allowed to choose from Copper, Zinc and brush colors, which can match the specific design of any business. The Zinc color includes Quartz, Pigmento blue, Anthra, Pigmento red, Pigmento orang and gray. They are also ACPs, which look like woods and are called wood siding.

Modern and Techy Appearance

The beaming and mirror like surface of the aluminum creates a modern and stylish design for the exterior of a building. One the most common pattern in architecture is the blocky design, which is with flat roofs, which is a complete aluminum composite material.

Everything You Need to Know about Aluminum Plates

Aluminum is a metal material with high consumption level in different industrial fields due to its lightweight and strong characteristics. This metal is popular for its softness, durability malleability and low weight. Due to its special characteristics such as softness, it is easy to cast, extrude, form and machine. Aluminum is also a corrosion resistant material and this ability increases consideration of using it in different applications. In addition, this metal has about one-third of steel density and stiffness. Aluminum plate is one the most important products of this material and it is widely used for modern facilities and buildings.

Aluminum plate panels are trendy and utilized for projects and applications, which require high-tech look and clean finish. Modern building cladding and facades are great example for the products consumption. These panels are ideal for modern buildings, which have contemporary architecture, hospitals and collective headquarters. These are flexible and versatile systems, which have the ability of being bent and they can create clean flat lines or curvilinear constructions. Cladding soffits, balconies, canopies and fascia are suitable areas for using these plates as a decorative and constructive material. With using these systems, unique styles and architecture details can be applied to the cladding due to the easy fabrication and installation methods of the product.

Aluminum Plates are produced with pure and solid aluminum. They are sustainable and fire resistant thus they come with high level of reliability. These plates are perfect for flat cladding systems due to their large amount of finishes and colors, which are available in industry. They are approvable for utilizing in both exterior and interior construction and building design applications. These metal wall panels bring unlimited installation options due to their solid aluminum based structure in comparison to other sheet metals with composite core. Opposed to other metal systems, aluminum plates are weld-able, thus different aesthetic shapes can be fabricated an attached in order to fulfill any design, which is desired. These aluminum products often have post painting procedure and lower paint cost before being available in market, thus they are budget friendly materials for the building owner who does not consider having high expenditure. They are unlimited color options available for the material and this makes the product exceptional to be utilized for exterior design.

Aluminum Plates Important Features

Thermal Movement for Attachment System

Aluminum plates start to expand or contract when exposed to climate or seasonal weather conditions such as frequent change in temperature. For example, the material will have approximately 3mm length expansion or contraction in temperature range of -20 to 30 degrees. This factor should always be considered before installing building claddings. Thus, aluminum plates have the advantage of being installed in way that expansion and contraction problem will no longer be an issue. This means that the plates are placed next to each other with a small amount of gap in-between to prevent the cladding from having any thermal movement problems.

Replacement of Single Panel

When it comes to external wall cladding, considering changing a specific panel due to damages caused by light, dust etc. is common. These damages are avoidable with proper and simple maintenance process, which should be done regularly. However, many building owners choose to replace some of the panels for changing the aesthetics of the facility. This is often about using another plate, which has different color. Aluminum plates have the ability to be changed in specific area and portion without requiring complete renovating procedure.

Easy Maintenance

It is obvious that every product need to have appropriate maintenance in order to maintain its quality during lifetime. Thus, this is considered as one of the most important and inevitable expenditures of a building. However, Aluminum plates have the ability to be cleaned and maintained with easy procedure at the lowest cost in comparison to other materials available in the industry. Cleaning these products is challenging only for high-rise buildings. The challenge is just about the number of working specialists and high-tech equipment for reaching all portions of the cladding.

Long Lasting

Aluminum plates are naturally long lasting materials. However, applying different types of finishes can increase the lifetime of the material. One of the methods available in industry is mechanical which includes polishing, buffing, grinding and sanding and improves quality of the surface. This method is also used for other cosmetic finishing preparation. For giving a mirror or specular finish to the product, bright dipping method is commonly used. For applying additional protection to the existing film, an electrochemical process is done on the material, which is called “Anodizing”. The most common finish in industry is liquid paint, which is coating and giving a uniform film thickness and special characteristics to the product.

Fire and Water Resistant

Aluminum plates are waterproof and fire resistant. Thus, they are ideal for high-tech and modern buildings, which require safety standards and are built in humid areas. Being waterproof makes the product suitable for making rain screens. Fire is one of the oldest threads existed for buildings. Aluminum plates have the ability to prevent the fire from spreading over the portions of the building. Thus, these materials are helpful in extinguishing fire and preventing the damage, which can be irreparable.

Wet joint System

Aluminum plate systems have wet sealant in the joint which is offering additional water penetration protection with special conditions. This increases the water resistant ability of the product and the lifetime of it. It also good to know that panel system types are determined by the joint method, which is used in installation process